• Drive development of new/innovative manufacturing processes from proof of concept through to full scale production that enable improved battery performance and/or cost

• Be an expert leader in the technical discussion and define process and Equipment development roadmap for Cell assembly processes - Metal forming/ Dispensing battery cell technology

• Work with internal and external teams to develop innovative process, product and equipment design solutions to advance battery performance and cell manufacturing

• Plan and Execute DoEs to characterize boundary conditions and optimize process for manufacturability and quality

• Develop and manage PFMEA, DFMEA risk assessments to prioritize process improvement projects and ensure adequate metrology and controls are in place

• Use tools like Minitab/JMP for data analysis and presentation of experimental data

• Establish process controls for SPC and develop process related OCAPs

• Lead product design for manufacturability (DFM), DFMEA and sustainability, including:

• Analysis of product design and identification of potential risks to the process

• Run CAE/CFD simulations to theoretically understand /De-risk new process/Equipment design changes

• Build process documentation to accurately define the process to cross-functional teams (equipment, quality, production, etc.)

• MS or Ph.D. (or relevant exp) in Mechanical Engineering, Manufacturing Engineering, Chemical Engineering, or related field

• 5 years relevant experience in interdisciplinary/integrated engineering, process development, manufacturing engineering, or 3 years inBattery R&D and Manufacturing in a commercial lithium-ion environment

• In-depth understanding and knowledge of lithium-ion battery technology including material selection, fabrication, and synthesis; new battery cell design, assembly, testing, and failure mode analysis. Hands-on experience with lithium-ion battery cell product development is a strong plus

• Experience with Metal forming/Stamping/dispensing applications is preferred

• Evidence of Deep understanding of engineering fundamentals and ability to apply them towards manufacturing process development

• Demonstrated capabilities in manufacturing process development for new products and Ability to transfer technologies from R&D into manufacturing is required

• Proven ability to successfully manage multiple projects and meet deliverable deadlines amidst changing requirements, deadlines, and priorities

• Manufacturing process specification and evaluation experience

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

• Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
• Family-building, fertility, adoption and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
• Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• LGBTQ care concierge services
• 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
• Company paid Basic Life, AD&D, short-term and long-term disability insurance
• Employee Assistance Program
• Sick and Vacation time (Flex time for salary positions), and Paid Holidays
• Back-up childcare and parenting support resources
• Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
• Weight Loss and Tobacco Cessation Programs
• Tesla Babies program
• Commuter benefits
• Employee discounts and perks program