Essential Duties and Responsibilities include the following:

• Verify the product specifications using the Operational Parameters and standard work check sheets.
• Ensure all material from previous production run is removed from the area prior to setting up the equipment with cartons / sleeves for the next run.
• Set up the line(s) per the product specifications in the Operational Parameters and the specific line SOP’s.
• Independently perform maintenance, changeovers, and equipment assessments.
• Verify the code dates are correct and in the proper format prior to production run.
• Secure start-up verification of setup and code date by the Facilitator or QA representative as required.
• Monitor quality concerns during production, making adjustments to the equipment and components as needed to ensure high quality packages throughout the production run.
• Ensures that all quality checks are performed correctly and on time.
• Communicate with all departments concerning production quality issues as appropriate and in a timely manner.
• Work effectively and cooperatively with the Line Workers.
• Monitor rework product to ensure they do not remain on the production floor beyond the permissible time limit.
• Assist Production Stagers with resolving MAS 500 system inventory discrepancies with packaging materials utilized in the production process and returned to inventory at the end of the production run.
• Tear down the packaging machinery and components for sanitation at changeover, as needed per SOP’s.
• Perform sanitation duties that include the following: sweep, mop and squeegee floors; wipe down equipment, foam clean and rinse belts and conveyors; wash parts and walls; empty and clean bins and barrels; remove and dispose of all waste; mop and clean the stuffing room, coolers and/or the tower.
• Follow all Good Manufacturing Practices (GMP) as required.
• Exercise safety precautions when using chemicals; use the appropriate cleaning chemicals designated for the task.
• Follow Lockout/Tagout procedures without fail.
• Follow all safety rules and regulations per established company policies.
• Provide backup assistance in all areas of the packaging line as necessary.
• Work collaboratively with other leads and facilitators to ensure smooth product flow and good production output.
• Perform all other duties as assigned.

Supervisory Responsibilities

This position has no direct supervisory responsibilities.

Qualifications

The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Must be able to work in a fast-paced environment and with changing environmental conditions, including heat, cold and wet. Must have strong mechanical aptitude.

Education and/or Experience

A minimum of a high school diploma or GED equivalency and minimum of 6 months experience as a Backup Cartoning Operator is normally required. Certification in Industrial Maintenance, Mechanical Technology or related field is preferred. Previous experience operating packaging equipment is also strongly preferred.

Communication Skills

Must possess effective verbal and interpersonal communication skills. Must have the ability to read and interpret documents such as safety rules, operating and maintenance instructions, and procedure manuals. Must be able to read and understand written and spoken English language.

Computer Skills

Must possess basic computer proficiency.

Mathematical Skills

Must have basic math skills.

Reasoning Ability

Must have the ability to apply common sense understanding to carry out instructions furnished in written, verbal, or diagram form. Must have strong trouble shooting and problem solving skills, and the ability to apply root cause problem solving methodology to problem resolution.

Physical Demands

While performing the duties of this job, the partner is required to stand for long periods and frequently walk; and talk or hear. The partner is frequently required to use hands to finger, handle, or feel and reach and lift with hands and arms. The partner must regularly lift up to 40#, and occasionally lift and/or move up to 50#. Specific vision abilities required by this job include close vision, color vision and depth perception.

Work Environment

The work environment characteristics described here are representative of those a partner encounters while performing the essential functions of this job. There is a wide variation of temperatures, ranging from 35° F to 100° F in the various work areas. The work environment is wet and slippery most times. Rapid Pak Operators are required to wear composite-toed slip-resistant footwear. The noise level in the production work environment is usually loud. Partners are required to wear frocks, hairnets and hearing protection at all times on the production floor. Gloves, goggles, face shield, rain suits, and rubber boots will be required at different times in the course of the work being performed.