FLSA:

Non- Exempt

Department:

Maintenance

Job Title:

Lead Sheet Metal Mechanic

Reports To:

Assigned Line Supervisor

DOT/ NON- DOT:

Covered

2nd shift; 3:30pm - 12am

Leads and directs the assigned crew in performing maintenance including various aircraft sheet metal repairs and replacements, to ensure airworthiness according to customer specifications and FAA standards. Performs as the Subject Matter Expert (SME) of their trade and willingly takes on the responsibility to mentor junior level sheet metal mechanics through On-the-Job-Training (OJT). Reads and complies with instructions and safety information as necessary for proper and safe completion of assigned work.

1

Leads and directs the assigned crew in performing maintenance functions, including various aircraft sheet metal repairs and replacements, to ensure airworthiness according to customer specifications and FAA standards.

2

Ensures and enforces proper execution of parts tag instructions (repairable, serviceable, or condemned parts). Ensures that all serviceable tags are installed on components or placed in the proper work package. Ensures that aircraft parts and components removed from the aircraft in work are routed to the appropriate cage and with timely documentation, in accordance with Flightstar’s standard operating procedures.

3

Ensures proper identification of work scope of all assigned work, and ensures that all necessary FAA approved technical data is available.

4

In conjunction with Production Control, assigns work to his/her crew in a fashion that maximizes productivity, and consistently monitors performance of the work.

5

Maintains responsibility for the quality, efficiency, and timeliness of his/her own work, as well as for the work performed by his/her crew.

6

Provides on the job instruction and training regarding aircraft work and standard operating procedures and safety standards to personnel assigned to the work crew.

7

Reviews non-routine card to identify repairs and/or replacements in a timely manner. Accurately identifies necessary parts, materials, and tooling for each non-routine job and estimates maintenance on non-routine card in a timely manner and with the best possible precision.

8

Monitors and controls the flow and control and completion as necessary of work documents in his/her area of responsibility.

9

Has flexibility to arrive early and stay late, in accordance with scheduled work times, when required, to permit smooth turnover to the incoming and/or outgoing shift.

10

Interfaces with customer representatives, as assigned, to ensure that customer approval has been obtained for original, additional, or revised work estimates.

11

Performs skilled work to accomplish sheet metal repairs and replacements of structural parts, and performs all duties required of licensed sheet metal mechanics, as necessary.

12

Reads maintenance manuals to identify and locate aircraft components on the aircraft, and accurately implements instructions of maintenance manuals.

13

Identifies the structural composition of aircraft (i.e., aluminum or composite) prior to performing any work on the structure.

14

Performs repairs on noted discrepancies, and effectively researches manufacturer’s manuals for appropriate repair procedures prior to performing repairs.

15

Using hand tools or equipment provided performs skilled manual and technical work as instructed.

16

Lifts and carries hand tools, parts, and work materials; ascends and descends ladders and platforms; and frequently works in a variety of positions such as stooping, kneeling or squatting.

17

Possesses working knowledge of ATA Codes (Chapter and Subchapters) as well as aircraft zones, narrow body airframe familiarization, and industry standards.

18

Reads instructions and all cautions/warnings/notes information as necessary for proper and safe completion of assigned work. Prepares and maintains simple records such as work order documentation, logs, and time and material records, as instructed.

19

Proficient in Flightstar’s integrated operating systems relating to locating parts, alternate part numbers, and requesting of parts and tools.

20

Performs other duties as assigned by the assigned Project Manager.

1

2

1

Time off requests

Departments or Job Titles

Purpose

Immediate Manager/ Supervisor and other Maintenance Leadership

Department Leads

Other department employees and contract employees

Businesses or Organization

Purpose

Corporate and OpCO employees

Customers

Vendors

Position Profile

Required

Desired

Level

Academic Qualifications

High School Diploma or GED required

x

Languages

Read, speak, write, and understand the English language.

x

Special Licenses

FAA appropriately certificated. 

x

Previous Experience

Minimum five (5) years of experience providing knowledge of aircraft sheet metal work techniques, terminology, parts, etc. Familiar with 14 CFR Part 91/121/145 preferred.

x

Technical Skills

Individual will perform daily transactions within Flightstar’s ERP system, vending (POU), as well as research customer’s maintenance manuals.

x

Physical Requirements

Lifts and carries hand tools, parts, and work materials; ascends and descends ladders and platforms; and frequently works in a variety of positions such as stooping, kneeling or squatting.

x

Personal Protective Equipment

Works safely and follow safety rules and regulations. Reports unsafe working conditions and behavior. Takes reasonable prudent actions to prevent others from engaging in unsafe practices. Adheres to Flightstar’s SMS safety culture.

Safety glasses required. Prescription safety glasses required if applicable.