1 6S/Lean Specialist Job in Libertyville, IL

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6S/Lean Specialist

BCI Acrylic

Libertyville, IL | Full Time

$88k-112k (estimate)

1 Month Ago

6S/Lean Specialist

BCI Acrylic Libertyville, IL

$88k-112k (estimate)

Full Time 1 Month Ago

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BCI Acrylic is Hiring a 6S/Lean Specialist Near Libertyville, IL

SummaryWe are seeking a dynamic and experienced hands-on 6S and Lean Specialist to spearhead our continuous improvement efforts. As a hands-on 6S and Lean Specialist, you will be responsible for actively leading and executing 6S and Lean initiatives on the shop floor, working closely with frontline employees to drive sustainable improvements in safety, quality, delivery, and cost. This role requires strong leadership skills, technical expertise, and a very hands-on approach to problem-solving.Essential Duties and ResponsibilitiesThis list of duties and responsibilities is not all inclusive and may be expanded to include other duties and responsibilities as management may deem necessary from time to time.

Lead by example by actively participating in 6S and Lean activities on the shop floor, including sorting, setting in order, shining, standardizing, and sustaining (5S), as well as implementing Lean principles and tools such as value stream mapping, root cause analysis, and mistake-proofing.
Work closely with frontline supervisors and operators to identify opportunities for improvement and implement practical solutions to eliminate waste, improve workflow, and optimize processes.
Conduct regular Gemba walks to observe operations, identify non-value-added activities, and engage employees in problem-solving and continuous improvement efforts.
Facilitate hands-on training sessions and workshops to educate employees on 6S and Lean principles, tools, and techniques, and provide coaching and guidance to ensure understanding and application.
Partner with cross-functional teams to implement standardized work processes, visual management systems, and performance metrics to sustain improvements and drive accountability.
Lead Kaizen events and rapid improvement projects to address specific challenges or opportunities for improvement, utilizing data-driven methodologies to achieve measurable results.
Collaborate with maintenance, engineering, and other support functions to address equipment reliability issues, optimize maintenance processes, and improve overall equipment effectiveness (OEE).
Track and analyze key performance indicators (KPIs) related to safety, quality, delivery, and cost, and develop actionable insights to drive continuous improvement and achieve operational excellence.
Foster a culture of continuous improvement and employee engagement by recognizing and celebrating achievements, encouraging participation, and promoting a mindset of innovation and excellence.
Take a hands-on approach in performing 6S and lean projects on the shop floor. It is expected for this position to spend 80-90% of the time on the shop floor.

Education and/or Experience

Bachelor's degree in Industrial/Manufacturing Engineering or related field preferred.
Minimum of 2-5 years of hands-on experience leading 6S and Lean initiatives in a manufacturing or operational environment, with a proven track record of driving measurable results.
Strong technical knowledge of 6S and Lean principles, methodologies, and tools, including but not limited to 5S, value stream mapping, standard work, visual management, and root cause analysis.
Demonstrated ability to engage and motivate frontline employees, build rapport, and foster a collaborative team environment focused on continuous improvement and operational excellence.
Excellent problem-solving skills with the ability to identify issues, analyze data, and implement effective solutions in a fast-paced, dynamic environment.
Effective communication and interpersonal skills, with the ability to communicate complex concepts clearly and concisely and influence others at all levels of the organization.
Lean Six Sigma Green Belt certification (e.g., Green Belt, Black Belt) required, Project Management certification preferred.
Willingness to work flexible hours and travel as needed.

Physical DemandsThe physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. While performing the duties and responsibilities of this position, the employee will be sitting at a desk 10-20% of the time. Specific vision requirements for this position include close vision, distance vision, color vision, peripheral vision, depth perception and the ability to adjust focus.Work EnvironmentThe work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.The employee works in an office environment. The noise level in the work environment is consistent with normal office noise levels.The above statement reflect the general details necessary to describe the principle functions of the occupation describes and shall not be construed as a detailed description of all the work that may be inherent in the occupation.BCI Acrylic Inc. is an Equal Opportunity Employer