Senior Mechanical Engineer

Senior Mechanical Engineer

Overview

We are seeking a Senior Mechanical Engineer to lead the design and development of complex electromechanical products from initial concept through production launch. This role owns the full product development lifecycle and is ideal for an engineer who thrives in hands‑on design, cross‑functional collaboration, and technical leadership.

You’ll design mechanisms, structures, fixtures, and full machine or system‑level solutions while balancing performance, manufacturability, cost, and schedule across multiple concurrent projects.

Key Responsibilities

• Lead mechanical design and development from concept, research, and prototyping through verification, validation, and production release.
• Create and maintain 3D CAD models, assemblies, detailed drawings, and BOMs using GD&T best practices.
• Perform and interpret FEA to validate structural, thermal, and mechanical performance.
• Drive Design for Manufacturability (DFM), Design for Assembly (DFA), reliability, and cost optimization across appropriate manufacturing processes.
• Plan and execute verification and validation testing, including test fixture design, data acquisition, analysis, and documentation.
• Collaborate closely with electrical, firmware, and software engineers to define mechanical interfaces and system architecture.
• Partner with manufacturing, supply chain, marketing, and service teams to define requirements, develop specifications, and resolve design trade‑offs.
• Work directly with vendors and suppliers on component selection, fabrication, and integration.
• Generate and manage ECOs and engineering change documentation.
• Identify technical risks and proactively drive mitigation strategies throughout development.
• Mentor and coach junior engineers, promoting strong mechanical design standards and engineering best practices.

Required Skills & Expertise

• Strong foundation in mechanical design and product development
• Proficiency with SolidWorks and FEA tools
• Experience in machine and mechanism design, including structures, kinematics, drives, sensors, and component packaging
• Thorough understanding of GD&T, mechanical drawings, BOMs, and change management
• Knowledge of manufacturing processes including:
  • Machining
  • Sheet metal
  • Casting
  • Injection molding
  • Additive manufacturing (3D printing)
  • Assembly methods
• Proven application of DFM and Design‑to‑Cost principles
• Hands‑on experience with design verification, testing, data analysis, and reporting
• Ability to generate innovative design solutions based on customer requirements, feedback, and real‑world constraints

Qualifications

• Bachelor’s or Master’s degree in Mechanical Engineering or Mechatronics
• 8 years of experience designing, developing, and launching complex electromechanical products
• Working knowledge of electrical, firmware, and software disciplines sufficient for cross‑functional collaboration
• Experience working within a formal product development or stage‑gate process
• Strong attention to detail, organization, communication, and collaboration skills
• Demonstrated ability to mentor and guide less‑experienced engineers

Work Environment

• Onsite R&D engineering environment supporting premier product lines
• Focus on low‑force, high‑precision applications
• Team of 40 engineers, offering strong collaboration, mentorship, and growth opportunities

Why This Role?

• High technical ownership across the full product lifecycle
• Ability to influence design decisions, architecture, and process improvements
• Work on complex electromechanical systems with real production impact
• Leadership without people‑management bureaucracy

This is a Permanent position based out of Norwood, MA.

The pay range for this position is $115000.00 - $130000.00/yr.

- 401k - Dental - Vision - Medical

This is a fully onsite position in Norwood,MA.

This position is anticipated to close on Apr 17, 2026.

Diversity, Equity & Inclusion

At Actalent, diversity and inclusion are a bridge towards the equity and success of our people. DE&I is embedded into our culture through:

• Hiring diverse talent
• Maintaining an inclusive environment through persistent self-reflection
• Building a culture of care, engagement, and recognition with clear outcomes
• Ensuring growth opportunities for our people

Actalent is an equal opportunity employer.

About Actalent

Actalent is a global leader in engineering and sciences services. For more than 40 years, we’ve helped visionary companies advance their goals. Headquartered in the United States, our teams span 150 offices across North America, EMEA, and APAC—with four delivery centers in India led by 1,000 extraordinary employees who connect their passion with purpose every day.

Our Bangalore, Hyderabad, Pune, and Chennai delivery centers are hubs of engineering expertise, with core capabilities in mechanical and electrical engineering, systems and software, and manufacturing engineering. Our teams deliver work across multiple industries including transportation, consumer and industrial products, and life sciences. We serve more than 4,500 clients, including many Fortune 500 brands. Learn more about how we can work together at actalentservices.com.

Salary : $115,000 - $130,000