The Tool & Die Repair is responsible for the daily maintenance, upkeep and repair all dies on the plant floor. He/She is expected to maintain and care for the dies so that they are always in proper working condition.

Duties to include but not limited to:

• Responsible for the repair, cleaning, and troubleshooting of dies
• Work with the production department with all tooling issues
• Coordinate with necessary tool shops with regards to repairs and preventative maintenance that can not be done in-house
• Requires quick and decisive decision when work can not be performed in house
• Study blueprints, sketches, models, or specifications to plan sequences of operations for fabricating tools, dies, or assemblies
• Verify dimensions, alignments, and clearances of finished parts for conformance to specifications, using measuring instruments such as calipers, gauge blocks, micrometers, and dial indicators
• Set up and operate conventional or computer numerically controlled machine tools such as lathes, milling machines, and grinders to cut, bore, grind, or otherwise shape parts to prescribed dimensions and finishes
• File, grind, shim, and adjust different parts to properly fit them together
• With proper approval fit and assemble parts to make, repair, or modify dies, jigs, gauges, and tools, using machine tools and hand tools
• Conduct test runs with completed tools or dies to ensure that parts meet specifications; make adjustments as necessary
• Inspect finished dies for smoothness, contour conformity, and defects
• Smooth and polish flat and contoured surfaces of parts or tools, using scrapers, abrasive stones, files, emery cloths, or power grinders
• Cut, shape, and trim blanks or blocks to specified lengths or shapes, using power saws, power shears, rules, and hand tools
• Negotiate and review all costs associated with outside tool shop repairs and maintenance
• Assist with the maintenance and repair of machines that are broken or in need of trouble shooting
• Order material, responsible for correct inventory, and parts needed for tool repair and maintenance
• Initiate and conduct preventative maintenance on all dies
• Requires upkeep of work required, last piece off each die, first piece off each die, and maintain die log book for each die
• Attend necessary production meetings to acquire up-to-date information and provide input where needed with regards to the tools/dies
• Operates all machinery and equipment in a safe manner
• Fills out documentation as required
• Responsible for keeping work area clean and orderly
• Follows work instructions and procedures
• Work with the production department
• Requires quick and decisive decision
• Inspect finished dies
• Negotiate review all cost
• ASSIST with the maintenance and repair of machines
• Initiate and conduct preventative maintenance
• Maintain die log book
• Attend necessary production meeting
• Responsible for keeping work area clean and orderly
• Problem solving sklills and deductive reasoning
• Very good communicator
• High attention to detail
• Other duties as assigned

EDUCATION AND EXPERIENCE:
Associate Degree preferred. High school diploma or general education degree (GED) required; Professional Technical Training in Tool & Die Repair or equivalent experience preferably in a manufacturing environment. At least 8 years prior experience repairing dies. Training and experience in using an overhead crane. Must have previous experience working with large dies – including single, double stage, and progressive dies. Experience with high tonnage press operation and mig and tig welding experience required. Strong experience working with mills, lathes, die grinders, surface grinders, and other tool and die equipment required.

QUALIFICATION REQUIREMENTS:
To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Experience with CNC machine operation and modifications preferred.

Skills and abilities:

• Must be mechanically inclined and possess the mechanical skills and abilities to operate equipment, hand tools, gauges, dials and/or other indicators to repair dies and make sure machines are working properly
• Ability to work with large dies – including single, double stage, and progressive dies
• Ability to work with high tonnage press operation
• Problem solving skills and deductive reasoning
• Familiar with automated tooling
• Familiar with repairing hardened steel dies
• Ability to use tool and stone polishing for smooth surface
• Working knowledge of tool hardening and annealing
• Working knowledge of mig and tig welding
• Have own tools required for tool and die repair
• Very good communicator
• Able to perform routine maintenance
• Basic computer skills
• Able to read work orders and blueprints
• Self motivated
• High attention to detail.
• Must have basic computer skills,
• Good interpersonal and communication skills required.
• The ability to work in a team environment, which includes being self-motivated, accepting responsibilities, completing assigned action items, and participating in a proactive manner in all team events.
• Language Skills: Ability to read and interpret documents such as safety rules, work instructions, maintenance instructions and procedure manuals. Ability to write routine reports. Ability to speak effectively to other Associates of organization.
• Mathematical Skills: Ability to add, subtract, multiply, and divide in all units of measure, using whole numbers, common fractions, and decimals. Ability to compute rate, ratio, and percent.
• Reasoning Ability: Ability to solve practical problems and deal with a variety of concrete variables in situations where only limited standardization exists. Ability to interpret a variety of instructions furnished in written, oral, diagram, or schedule form.