The Electric Motor Rewinder is responsible for the safe data collection and rewinding of AC/DC electric motors, generators, armatures, rotors, transformers, magnet and brake coils, and related electrical components. Capable of brazing, soldering, and welding of alloys such as copper, aluminum, steel, etc. Verification of applicable rewinds by core loss, hi pot, phase balance, rotational direction, meg-ohm, and similar testing. Documentation of pre & post testing data.

Responsibilities

• Identify the type of equipment needing repair such as AC/DC motors, generators, armatures, transformers, coils, etc.
• Document the external data associated within the equipment or winding.
• Diagnose and/or test the equipment for malfunctions, failures or damage using diagnostic equipment such as megger, hi pot, AC or DC test panels and related equipment.
• Dismantle equipment and collection of internal data.
• Identify and document internal winding data.
• Convert internal windings data as applicable per EASA guidelines.
• Remove old winding from core or bobbin.
• Utilize available core test equipment and programs to determine core viability and proper heat dispersion.
• Repair or modify existing core to meet test criteria.
• Complete full or partial core re-stack
• Determine correct insulation of core and component parts applicable to the equipment Insulation classification.
• Correctly size and wind coils or wire applicable to insulated equipment.
• Perform appropriate wire insertion, wedging and tying of winding or wire.
• Perform connection sequence including equipment necessary for final soldering, brazing or welding of internal coil leads to exterior leads.
• Tie and proof end clearance of finished winding.
• Perform and document final electrical and mechanical test results of the winding, insulation, and connections.
• Apply the necessary fit, thread, and identification coating to allow the correct insulating varnish application.
• Dip and bake winding, if applicable.
• Clean coated fits, threads, and identification plates of dip & baked winding.
• Perform final testing and documentation

Qualifications:

• A minimum of 3 years? experience in electric motor winding.
• Requires diagnostic troubleshooting, disassembly, measurement, data collection, failure analysis, repair, re-assembly, testing, and safety abilities at a career skilled tradesman level.

Compensation/Benefits

• Competitive Hourly Rate
• Family Medical, Dental, and Vision
• 401(k) Profit Sharing Plan
• Basic Life and AD&D Insurance
• Paid Time Off and Holidays
• Steady Work Schedule