Die Setter – 2nd Shift – Auburn Hills, MI

SUMMARY

Die Setters are responsible for all areas of the die set – clamping, watering, cleaning area, excessive grease from tie bars, and set up cycle per cycle sheet.

Essential Functions

• Include the following. Must be able to do full rotation. Other duties may be assigned
• Change molds in presses for production or sample requirements in a safe, neat, efficient manner (including proper PPE when required)
• Must be able to change 6 molds part to part within 8-hour shift
• Prior to shutting a job down for mold change: When Die Setters approach the mold change, they are to survey the area for any oil leaks, clean the area if need be and they are to write up a work order for repair (if needed) before they begin the mold change
• Prior to pulling a mold, must be assured that the sled is moved back to avoid damage to the tip
• Must not use the injection unit to push mold location ring from the plate
• Inspect all waterlines prior to use
• Replace any damage
• Locate mold and put on as many fittings and hoses as can be installed without interfering with set up
• For Safety reasons always tighten bolts with proper wrench, never hand tighten
• Using 6-point impact when required when noted torque to proper setting
• Check the cycle sheet for any special instructions or auxiliary equipment or supplies which may be required. Pick up parts around press
• Sweep entire area around press to avoid accidental slipping while changing the mold
• Set up work cell with secondaries per layout in book
• Clean and lube mold in press after it is set up
• At tip change must examine the nozzle base with a mirror and flashlight to assure it is clean and free of damage or plastic
• Finger thread the tip fully into base, if unable, must hand tap to clean out
• When clean apply anti-seize to threads only and properly tighten
• Box under press as required
• Transfer mold taken out of the press to the designated area for storage or repair.
• Clean safety glass on the press
• Die Setters will clean all used nozzle tips with the wire wheel and will visually inspect for surface fractures
• When tightening anything with pressure to be applied to a wrench/bar, Die Setter must utilize the “open palm method”
• Maintain inventory of Die Setter supplies in good condition and complete a request for more supplies through a request to the Production Efficiency Tech prior to running out
• Write up a requisition for any supplies or tools needed for mold set up
• Clean machines and auxiliary equipment
• Assist in minor production related cycle problems
• Assist in quality related cycle problems as authorized by and under the guidance of the shift foreman
• When changing a mold, place one bolt in at a time and tighten it all the way before moving on to the next bolt
• Operate the lift truck when required
• Maintain safe driving speeds and have an acute awareness of all surroundings, stop at all cross isles
• Assist in training new Die Setter and/or back up Die Setter
• For safety reasons the minimum acceptable thread engagement is 1 ½ times the bolt diameter
• Any less engagement indicates the bolt is too short and must be replaced with a long bolt
• Use proper clamps for the tool being set
• Use proper washers for bolt and clamp being used.
• It is the responsibility of all employees to take corrective action for all nonconforming items identified by the employee
• When using anything sharp, must use Kevlar gloves and Kevlar burn sleeves on both hands and arms. Perform other duties as required for the safe, efficient operation of the plant
• When setting or pulling tools machine must be set to mold set during any opening or closing during mold set up
• This is to avoid extensive tool damage
• Supervisory Responsibilities- If this position becomes vacant, the Supervisor, or appointed trained Tech or equivalent will resume responsibilities
• Environmental Responsibilities- May be required co functions as a member of environmental response action team, fire brigade, and First Responder, with specialized training as listed in the tracking system
• Provides OJT to personnel where appropriate

QUALIFICATIONS

• To perform this job successfully, an individual must be able to perform each essential duty satisfactorily
• The requirements listed below are representative of the knowledge, skill, and/or ability required
• Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions
• Work well with other employees
• Safety conscious
• Must wear/use all PPE including hard hat
• Must have lock-out tag-out training. Good time organization
• Self-motivating
• Ambitious in your job
• Capable of lifting forty-five (45) pounds from floor to height of approximately four (4) feet and approximately forty (40) times per shift
• Follow instructions properly
• Neat performance of duties
• Willing and able to work seven (7) days a week whenever required
• Understand material & hopper loader system.
• Must be capable of completing mold change part to part within 1 (one) hour or less while following all safety rules
• Education and/or Experience- High school diploma or general education degree (GED); or six months to 2 years related experience and/or training; or equivalent combination of education and experience
• Certificates, Licenses, Registrations- Hi Lo License, Rigging, and crane training required

PHYSICAL REQUIREMENTS

• The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job
• Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions
• While performing the duties of this job, the employee is regularly required to use hands to finger, handle, or feel and reach with hands and arms
• The employee frequently is required to stand, walk, sit, and talk or hear
• The employee must frequently lift and/or move up to 45 pounds
• Specific vision abilities required by this job include close vision, distance vision, color vision, peripheral vision, depth perception, and ability to adjust focus

WORKING CONDITIONS

• The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job
• Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions
• The noise level in the work environment is usually moderate

Job Type: Full-time

Pay: $19.00 - $24.00 per hour

Benefits:

• Dental insurance
• Health insurance
• Paid time off
• Vision insurance

Schedule:

• Monday to Friday

Work Location: In person