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Propulsion Engineer

Sky Limit Systems
Houston, TX Full Time
POSTED ON 1/8/2026
AVAILABLE BEFORE 2/6/2026

Responsibilities:

  • Lead the propulsion subsystem’s progression through design reviews, qualification, system fabrication, acceptance testing, and integration, ensuring alignment with SEI, human-rating, and milestone review requirements.
  • Define propulsion system-level requirements, decompose to components, and maintain full traceability through interface control documentation and verification plans.
  • Coordinate with systems engineering, safety/mission assurance, and external partners to ensure the propulsion system satisfies safety, performance, and reliability requirements.
  • Manage component- and system-level test plans, direct ground test campaigns, oversee anomaly resolution, and ensure generation of verification evidence for review boards.
  • Oversee supplier selection, procurement, and qualification of propulsion components such as thrusters, valves, regulators, tanks, and feed systems.
  • Direct or review analyses and simulations of propulsion system behavior including fluid dynamics, thermal loads, and structural coupling using industry tools such as GFSSP, Easy5, ANSYS/Fluent, Thermal Desktop, or similar.
  • Lead human-rating compliance activities, including fault tolerance verification, FMEA, FTA, hazard analyses, redundancy validation, and control of catastrophic hazard risks.
  • Ensure compliance with NASA and industry hardware standards.
  • Mentor propulsion engineers, fostering technical excellence, system-level understanding, and accountability throughout the program lifecycle General.

  • Requirements:
  • BS or MS in Mechanical or Aerospace Engineering from an accredited engineering school (MS preferred).
  • 10 years of experience in propulsion development, with significant experience in human rated or NASA-class systems.
  • Deep familiarity with human-rating and crewed systems engineering processes, standards, certification flow, and SEI products.
  • Strong knowledge of propulsion system fundamentals, thermodynamics, fluid mechanics, and combustion processes, including but not limited to high-pressure plumbing, hypergolic propellants, high-temperature systems, valves, and regulators.
  • Proven track record of taking propulsion hardware from design through build, test, and flight.
  • Hands-on or oversight experience with hardware fabrication and testing at component and system levels.
  • Working familiarity with analytical and simulation tools, with the ability to interpret results and guide their application.
  • Strong technical writing, data presentation, and review capabilities.
  • Excellent communication skills, comfortable engaging with government reviewers and supplier partners.

Preferred Experience:

  • Previous role as propulsion or subsystem lead in a human-rated program.
  • Experience overseeing flight hardware manufacturing, acceptance, and integration under human-rating standards.
  • Experience with propulsion hardware testing, certification, and supplier qualification.

Salary : $85,000 - $120,000

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