Mechanical Engineer

PRO O2 - Mechanical Engineer

Location: Birmingham, AL (On-site)

Job Type: Full-Time, Permanent

Industry: Medical Device Manufacturing (Oxygen Concentrator Manufacturing & Design)

Reports To: Engineering Manager

About the Role

We're looking for a talented Mechanical Engineer to join our growing engineering team in Birmingham, Alabama. In this role, you'll be at the forefront of designing, developing, and refining mechanical systems and components for life-saving oxygen concentrator products. This is an opportunity to make a real impact, as your work will directly contribute to products that improve quality of life for patients worldwide. You'll work on everything from initial concept through production, collaborating with cross-functional teams to ensure our products are reliable, cost-effective, manufacturable, and compliant with medical device regulations.

What You'll Do

Product Design & Development

• Design and develop mechanical components, assemblies, and systems for new and existing oxygen concentrator products
• Create and maintain detailed engineering drawings, 3D models, and technical documentation using CAD software (SolidWorks preferred)
• Perform tolerance analysis, stress analysis, and thermal analysis to validate designs
• Develop prototypes and conduct functional and durability testing to drive continuous improvement

Manufacturing & Process Support

• Research and develop optimal manufacturing processes including production flow, assembly methods, and tooling requirements
• Support selection of materials, manufacturing methods, and suppliers for mechanical components
• Design, develop, and cost-justify tooling, machinery, and equipment for manufacturing operations
• Conduct product and process analysis focused on cost reduction, quality improvement, and efficiency

Problem Solving & Continuous Improvement

• Lead process improvement initiatives and problem resolution using root cause analysis
• Investigate and troubleshoot mechanical issues in production and fielded products
• Conduct risk evaluation and control for new designs and processes
• Perform product verification and validation as required by regulatory standards

Collaboration & Documentation

• Work closely with electrical, manufacturing, and quality teams to ensure designs meet performance, cost, and manufacturability requirements
• Maintain compliance with ISO 9001, FDA regulations, and other relevant industry standards
• Support employee training initiatives and knowledge transfer

What We're Looking For

Required:

• Bachelor's degree in Mechanical Engineering, Industrial Engineering, or related engineering field
• 3–4 years of experience in mechanical design and product development
• Strong proficiency in 3D CAD software (SolidWorks strongly preferred)
• Solid understanding of mechanical design principles, materials science, and manufacturing processes (sheet metal, injection molding, machining, etc.)
• Experience with GD&T (Geometric Dimensioning and Tolerancing)
• Strong analytical and problem-solving capabilities
• Excellent written and verbal communication skills

Preferred:

• Experience in medical device or regulated manufacturing environments
• Familiarity with ISO 9001 and quality management systems
• Proficiency with engineering analysis tools (FEA, thermal analysis, CFD)
• Knowledge of industrial equipment operation and maintenance
• Experience with project management and scheduling tools
• Risk evaluation and control methodology experience

Core Competencies:

• Technical excellence and attention to detail
• Strong organizational and time management skills
• Collaborative team player who thrives in cross-functional environments
• Self-motivated with ability to manage multiple projects simultaneously
• Commitment to regulatory compliance and quality standards

Work Environment

This is an on-site position based in Birmingham, Alabama. You'll work primarily in our professional office and engineering lab environment, with regular time in light manufacturing and assembly areas for hands-on collaboration with production teams.

Physical Requirements:

• Ability to lift and move up to 35 lbs regularly, occasionally up to 60 lbs
• Comfortable working in office, lab, and manufacturing floor environments
• Regular use of computers, CAD software, measurement instruments, and test fixtures

Compensation & Benefits

Salary Range: $50,000 – $60,000 (commensurate with experience and qualifications)

Comprehensive Benefits Package:

• 401(k) retirement plan
• Medical, dental, and vision insurance
• Life insurance
• Paid time off
• Professional development opportunities
• Collaborative, innovation-focused work environment

Why Join Us?

• Make an Impact: Work on products that directly improve patients' lives
• Innovation Culture: We value creative problem-solving and continuous improvement
• Career Growth: Opportunity to grow with a dynamic company in the medical device industry
• Hands-On Engineering: You'll see your designs go from concept to production
• Collaborative Team: Work alongside experienced engineers in a supportive environment

Location Clarification

This position is located in Birmingham, Alabama, USA and requires on-site presence Monday through Friday. This is not a remote position, and we are unable to sponsor visas at this time. We are seeking candidates who are currently authorized to work in the United States and are located in or willing to relocate to the Birmingham, AL area.

Ready to Apply?

If you're a motivated mechanical engineer looking to make a difference in medical device manufacturing, we'd love to hear from you. Please submit your resume and a brief cover letter explaining your interest in this role.

Equal Opportunity Employer