Process Engineer

Our client is redefining how the world builds reliable energy infrastructure. They design and manufacture advanced composite utility poles that are lighter, stronger, and longer-lasting than traditional materials such as wood, steel, and concrete. Their poles are engineered for superior performance in the most demanding environments, providing utilities with a durable, low-maintenance, and sustainable solution for a more resilient grid.

We are looking for a driven and detail-oriented Process Engineer to help advance our composite manufacturing operations and support the mission to build a more resilient energy future. In this role, you'll be at the center of continuous improvement efforts-enhancing safety, optimizing efficiency, and ensuring consistent, high-quality production across our facilities.

You will work closely with cross-functional teams in Engineering, Production, Quality, and Maintenance to develop and refine processes that deliver exceptional results. From implementing new materials and tooling to driving LEAN initiatives and supporting process qualifications, you'll play a key role in turning innovation into operational excellence.

You'll gain hands-on exposure across all areas of the business, collaborate with passionate experts, and play an important role in strengthening our reputation as a global leader in advanced composite technology.

Process Engineer Responsibilities

• Develop, implement, and optimize composite manufacturing processes that improve safety, quality, and efficiency across production lines
• Analyze process data and performance metrics to identify improvement opportunities and drive root cause problem-solving.
• Lead initiatives to reduce waste, improve yields, and enhance product consistency through LEAN and 6S methodologies.
• Collaborate with Engineering, Quality, and Maintenance teams to introduce new tools, materials, and process technologies.
• Support process qualifications, testing, and documentation for new and existing products.
• Create and maintain process documentation, including work instructions, control plans, and validation reports.
• Provide technical guidance and hands-on support to production teams to ensure proper process execution.
• Participate in cross-functional projects aimed at cost reduction, process reliability, and operational excellence.
• Ensure all processes meet RS's standards for safety, regulatory compliance, and continuous improvement.

Process Engineer Qualifications

• Bachelor’s degree in mechanical, Chemical, Industrial, or Manufacturing Engineering, or equivalent experience.
• 4-6 years of experience in a manufacturing environment, ideally with composite materials or process-driven production.
• Strong knowledge of LEAN manufacturing, Six Sigma, and continuous improvement practices.
• Proven ability to identify and implement process improvements that enhance safety, quality, and efficiency.
• Hands-on experience with SolidWorks, AutoCAD, and exposure to CNC programming or industrial automation.
• Excellent analytical and problem-solving skills with a focus on root-cause identification and sustainable solutions.
• Clear communicator and collaborative team player with strong organizational skills.
• Proficient in Microsoft Office; familiarity with ERP systems a plus.

Process Engineer Benefits

• Competitive salary and performance-based incentives.
• Comprehensive health, dental, and vision benefits.
• Retirement savings plans with company contributions.
• Employer-paid life and short-term disability insurance.
• Optional additional coverage (life, long-term disability).
• Generous paid time off and an Employee Assistance Program (EAP).
• Opportunities for growth and development within a global, forward-thinking company.