Demo

Senior Process Engineer

Milacron
Batavia, OH Full Time
POSTED ON 9/27/2026
AVAILABLE BEFORE 10/25/2026
Milacron is looking for an Extrusion Process Technician to join our team in Batavia, OH. In this position, you will be responsible for planning and executing extrusion trials, resolving customer processing issues, and using technical findings to support equipment and process improvements.

Work You’ll Do

Plan, execute, analyze, and document extrusion trials in laboratory and customer environments

Diagnose extrusion processing issues and recommend solutions related to equipment, tooling, materials, and process conditions

Support Customer Startups, Commissioning, Resin Qualifications, And Process Optimization

Provide processing input for screw, barrel, tooling, machine, and control system improvements

Prepare technical reports, support customer training, and share technical knowledge with Sales, Engineering, and Field Service

Qualifications

Must-have qualifications

10 or more years of extrusion experience, including substantial hands-on process work

Experience with single-screw and counter-rotating twin-screw extrusion

Practical knowledge of polymer rheology, melting mechanisms, and thermal history

Ability to plan technical trials, analyze data, normalize results, and document findings

Familiarity with screw design drawings and the ability to collaborate with screw design teams

Strong technical writing and customer-facing communication skills

Ability to travel approximately 50%, including occasional international travel and off-shift customer trials or startups

Ability to work safely in laboratory and manufacturing environments and meet the role’s job-related physical requirements, with or without reasonable accommodation

Preferred Qualifications

Bachelor’s degree in plastics engineering, polymer science, mechanical engineering, chemical engineering, or equivalent experience

Experience with pipe, profile, sheet, tubing, compounding, or recycling applications

Previous extrusion equipment manufacturer or machinery-side experience

Experience with equipment runoff and performance validation

Formal design of experiments or Six Sigma training

Familiarity with extrusion simulation tools

Who We Are

Milacron is a global industrial leader in the manufacturing and distribution of highly engineered and customized injection molding and extrusion solutions, and aftermarket parts and service for the plastics processing industry. The company’s 1,900 associates worldwide collaborate to serve a diverse range of end-markets, such as automotive, construction, medical, telecommunications, material handling, packaging, and much more. With expertise in plastics spanning nearly 60 years, Milacron holds longstanding relationships with more than 27,000 customers around the world. The original equipment provider of plastics manufacturing solutions is the largest US-owned and globally served of its kind. Headquartered in Batavia, OH, Milacron’s global footprint is also serviced through regional facilities in Asia, Europe, and South America.

Eeo

The policy of Milacron is to extend opportunities to qualified applicants and employees on an equal basis regardless of an individual's age, race, color, sex, religion, national origin, disability, sexual orientation, gender identity/expression or veteran status. We are committed to being an Equal Employment Opportunity (EEO) Employer and offer opportunities to all job seekers including individuals with disabilities. If you need a reasonable accommodation to assist with your job search or application for employment, email us at recruitingaccommodations@milacron.com. In your email, please include a description of the specific accommodation you are requesting as well as the job title and requisition number of the position for which you are applying.

Salary.com Estimation for Senior Process Engineer in Batavia, OH
$107,257 to $124,456
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