What are the responsibilities and job description for the Controls Engineer position at Insight Global?
Required Skills & Experience
- Bachelor's degree in an engineering, physics, or computer science discipline
- 5 years of experience in industrial or factory automation design and implementation
Nice to Have Skills & Experience
- Ability to engineer creative, new approaches to problems while adhering to ANSI/RIA15.06/OSHA safety requirements to keep a factory safe
- Experience with Electromechanical systems
- Electrical sizing of motors, cables, circuit protection, VFD’s, motor starters, various other motion systems
- Design of fail-safe electrical circuits using both safety logic controllers and safety-rated relays
- Hands-on experience troubleshooting industrial electrical systems using tools like multimeters, oscilloscopes, EMI probes
- Proficiency in understanding and creating electrical schematics and single line diagrams (EPLAN preferred)
- Field bus networks, serial communication, and Ethernet communication
- Hands-on experience designing and commissioning high quality electrical panels and electro-mechanical systems with appropriate safety considerations in mind
- Knowledge of NEC, NFPA, UL508A codes with ability to ensure compliance with control system safety standards
- PLC programming, preferably Beckhoff TwinCAT structured text programming
- Programming and implementing machine safety software through the use of safety PLC’s
- HMI, SCADA, IoT (MQTT, OPC-UA), Ignition systems with focus on user friendly navigation and machine health monitoring and control
- Field Bus Networking protocols, preferably EtherCAT, Profinet, Profisafe, Ethernet/IP
- Robotics programming, preferably ABB
- Industrial software application to mechanical assemblies, electrical systems, sensors, pneumatics/hydraulics, including how to safely checkout these interdisciplinary systems prior to production implementation
Job Description
As a member of this team you will lead creative, multi-disciplinary projects spanning machine design, robotics, motion systems, and factory health monitoring that all come together to form the innovative, high-rate factories that allow us to deliver internet to those that need it most.
RESPONSIBILITIES:
- Design, develop, and manage automation projects - this includes initial factory ideation, machine commissioning, proof of rate capability, and eventual hand-off to operational teams
- Architect, write, and debug PLC code with an emphasis on generating code that is organized, structured, documented, maintainable, and reusable for high-volume manufacturing applications
- Keep our factory safe and reliable by implementing ANSI/RIA15.06/OSHA compliant systems for robots, gantries, conveyors, and other manufacturing equipment
- Generate aesthetically simple HMI screens to make complex machines easy to understand, operate, and troubleshoot
- Design electrical systems compliant to NEC, NFPA, & UL508A regulations
- Stay organized by creating schedules and budgets, and then motivate the team to achieve them
Salary : $100,000 - $160,000