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Senior Metallurgical Manager – Custom Alloys & Casting

Impact Solutions
Milwaukee, WI Full Time
POSTED ON 4/22/2026
AVAILABLE BEFORE 5/26/2026
Job Function

Senior Metallurgical Manager – Custom Alloys & Casting

  • Bachelor’s Degree in Metallurgy, Metallurgical Engineering, or a related Engineering field is required to be considered
  • 5 years of experience in metals manufacturing (Foundry, Casting, or Forging experience is highly preferred)
  • Up to $120,000 base salary depending on experience level
  • Strategic Leadership: Manage a specialized team including Metallurgical and Process Engineers, along with the Metal Lab and Metals Store
  • Schedule: Standard First Shift (6:00 AM – 3:00 PM) with flexibility based on production/pours
  • Full-time, permanent W-2 employee
  • Full benefits package
  • Must be a U.S. Citizen or Green Card holder
  • 100% onsite role (no remote/hybrid)
  • Located in the Milwaukee, WI area

This full-time Senior Metallurgical Manager opportunity is a critical technical leadership position at an established, dual-process foundry leader specializing in both sand and investment casting. The company is currently in an exciting rebuilding and rebranding phase, re-strategizing to dominate high-growth markets like nuclear and military products. This is a "low-red-tape" environment where the investment group is actively funneling money back into technology and employee development. If you are a hands-on technical leader with an "eager, dive-in" personality and a passion for metallurgy, this is your chance to lead a team in a facility that pours over 250 different alloys and values 10-year average employee tenures.

The successful candidate's duties and responsibilities will encompass the following:

  • Direct all chemical and mechanical laboratory operations, ensuring accurate, timely, and economical metallurgical services to support foundry and machine shop production
  • Lead a specialized technical team, providing direct supervision and mentorship to the Metallurgical Engineer, Process Engineer, and Metal Lab technicians
  • Establish and optimize melting and heat-treating practices, defining analytical methods and determining dispositions for any out-of-specification heats
  • Oversee comprehensive process control testing for sand and investment casting, including SPC charting of sands, slurries, and coatings to improve overall quality
  • Serve as a technical subject matter expert, providing metallurgical assistance to resolve quality issues and offering high-level support to customers and sales teams

The background of the successful candidate must include the following:

  • A Bachelor’s degree in Metallurgy or Metallurgical Engineering (or a related Engineering/Industrial field)
  • 5 years of progressive experience in steel manufacturing, with a strong preference for casting or forging environments
  • Proven leadership ability, with a few years of management experience and the desire to mentor a technical team in a fast-paced setting
  • Technical knowledge of quality management systems and compliance requirements for Nuclear, Military, Aerospace, and PED sectors
  • Strong analytical skills with proficiency in Statistical Process Control (SPC), Design of Experiments (D.O.E.), and Lean/Six Sigma methodologies
  • An "eager to dive in" personality with the flexibility to adapt your schedule to the needs of the foundry pours
  • Residency within 45–60 minutes of the Milwaukee area

Please apply here or at impactsolutions.com/opportunities to see this and other exciting positions available.

Salary : $120,000

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