Plasma Spray Process Engineer

Job Title: Plasma Spray Process Engineer

Job Description

We are seeking a dedicated Plasma Spray Process Engineer to lead the development, improvement, and optimization of Plasma Spray and HVOF coating processes. This role is integral to ensuring product quality and compliance with aerospace standards while enhancing manufacturing efficiency.

Responsibilities

• Lead the development, improvement, and optimization of Plasma Spray and HVOF coating processes to meet product and quality standards.
• Support manufacturing teams by resolving process issues and implementing corrective actions.
• Create and maintain work instructions, process flows, and technical documentation in line with aerospace standards.
• Ensure all processes comply with OEM specifications and regulatory requirements.
• Perform root cause analysis for process deviations and quality issues.
• Develop and implement corrective and preventive actions using lean manufacturing principles to improve efficiency and reduce waste.
• Participate in continuous improvement initiatives using Six Sigma, 5S, and related tools.
• Train and mentor team members on coating processes, equipment use, and safety protocols.
• Promote collaboration and knowledge sharing within the team.
• Work with cross-functional teams (design, quality, production) to integrate coating processes into manufacturing.
• Communicate process performance, improvements, and challenges to stakeholders.

Essential Skills

• Bachelor’s degree in Chemical, Materials, Mechanical Engineering, or related field.
• 3–5 years of experience with Plasma Spray and HVOF coating processes, preferably in aerospace.
• Skilled in creating and managing technical documentation and work instructions.
• Strong knowledge of thermal spray technologies, materials science, and surface prep techniques.
• Proficient in CAD software (e.g., SolidWorks) for process design and simulation.
• Familiar with aerospace standards, OEM specs, and regulatory requirements.
• Proven ability to conduct root cause analysis and implement corrective actions.
• Detail-oriented with strong analytical skills.
• Knowledge of lean manufacturing and process improvement methods.
• Team-oriented with strong communication and collaboration skills.

Job Type & Location

This is a Permanent position based out of Miramar, FL.

Pay and Benefits

The pay range for this position is $80000.00 - $90000.00/yr.

This is a permanent opportunity including yearly bonus and company shut downs. more details to share.

Workplace Type

This is a fully onsite position in Miramar,FL.

Application Deadline

This position is anticipated to close on Nov 27, 2025.

About Actalent

Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. With a network of almost 30,000 consultants and more than 4,500 clients across the U.S., Canada, Asia and Europe, Actalent serves many of the Fortune 500.

The company is an equal opportunity employer and will consider all applications without regard to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.

If you would like to request a reasonable accommodation, such as the modification or adjustment of the job application process or interviewing due to a disability, please email actalentaccommodation@actalentservices.com for other accommodation options.

Salary : $80,000 - $90,000