Battery Cell Process Engineer L1

Job Description

Job Description

Role/Service Category: Battery Cell Process Engineer, L1 (entry level) - TVC

Experience :1-2 years

The Battery Cell Process Engineer (Pilot Line / Prototyping) will be supporting the

fabrication and prototyping of next-generation battery technology for high-energy

applications. The vendor will support senior process and cell design engineers by

operating and maintaining lab-scale pilot line equipment, building pouch cells

systematically, optimizing cell assembly parameters, and ensuring high manufacturing

quality and repeatability across experimental builds.

Services and Deliverables

• Support end-to-end lab-scale pouch cell fabrication, including slurry mixing, electrode coating, calendering, slitting/die cutting, precision stacking, tab welding, pouch sealing, electrolyte filling, and formation.
• Operate, calibrate, and maintain pilot line equipment, tooling, dry rooms, and glove boxes to maintain baseline process capability.
• Execute Design of Experiments (DOEs) for process optimization, identifying critical process parameters (CPPs) to improve cell yield, uniformity, and energy density.
• Perform in-line quality inspections (e.g., thickness uniformity, loading density, alignment checks, seal integrity) and log fabrication metrics into tracking databases.
• Troubleshoot fabrication defects (e.g., coating pinholes, delamination, stacking misalignment, poor wetting) and work with senior engineers to implement corrective actions.
• Document Standard Operating Procedures (SOPs), assembly traveler logs, and safety protocols for new chemistries and form factors.
  
  

Minimum Qualifications (Reference Only)

• Bachelor’s degree in Materials Science, Chemical Engineering, Mechanical
• Engineering, Electrical Engineering, or equivalent practical experience.
• 1 years of practical experience operating lab-scale pilot line equipment for pouch cell fabrication.
• Hands-on laboratory or cleanroom/dry room experience handling battery materials, chemicals, and mechanical assembly tools.
• Direct experience or coursework involving lithium-ion cell manufacturing processes (e.g., slurry preparation, slot-die/doctor-blade coating, calendering, stacking, electrolyte filling, etc.).
• Strong documentation skills, attention to detail in handling delicate pouch cell components, and adherence to lab safety/hazardous materials handling protocols.
  
  

Preferred Qualifications (Reference Only)

• Working knowledge of pouch cell fabrication equipment, including tab welding, and electrolyte filling/sealing equipment.
• Familiarity with statistical process control (SPC), yield analysis, and basic data analysis tools (e.g., Python, MATLAB, JMP, Excel).
• Understanding of how upstream process variations impact downstream cell quality and electrochemical performance.
  
  

Mandatory Skills: EV Battery Management System

Experience: 3-5 Years

The expected compensation for this role ranges from $60,000 to $140,000 .

Final compensation will depend on various factors, including your geographical location, minimum wage obligations, skills, and relevant experience. Based on the position, the role is also eligible for Wipro's standard benefits including a full range of medical and dental benefits options, disability insurance, paid time off (inclusive of sick leave), other paid and unpaid leave options.

Applicants are advised that employment in some roles may be conditioned on successful completion of a post-offer drug screening, subject to applicable state law.

Wipro provides equal employment opportunities to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state, or local laws. Applications from veterans and people with disabilities are explicitly welcome.

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