Demo

Staff Project Manager, Process and Applications Engineering

VulcanForms Inc.
Ayer, MA Full Time
POSTED ON 6/1/2026
AVAILABLE BEFORE 7/26/2026
About Us

Founded in 2015 to develop the world’s first industrially scalable laser metal additive manufacturing solution, VulcanForms is reshaping how the world manufactures critical products. We build and operate advanced digital infrastructure that enables innovation, accelerates growth, and supports sustainability across aerospace, defense, medical, and other essential industries. Through our vertically integrated capabilities, including scalable additive manufacturing and precision machining, we deliver true end-to-end production at scale by combining cutting-edge technology with a foundation of proven industrial craftsmanship. Our team brings deep expertise in manufacturing, materials science, software, automation, and operations, united by a shared commitment to quality, curiosity, and accountability. We foster an inclusive culture where people take ownership, solve meaningful problems, and continuously learn, because we believe diverse perspectives lead to better outcomes.

Job Purpose

The Staff Project Manager will lead and orchestrate complex, cross-functional R&D and development projects within Process and Applications Engineering organization at VulcanForms. This role is responsible for ensuring disciplined execution of internal R&D activities that leverage laser powder bed fusion (LPBF) as a core manufacturing technology.

The position operates at the intersection of process development, materials engineering, DfAM, and application/product engineering, ensuring that innovations are translated into qualified, production-ready solutions.

Key Responsibilities

  • Own the planning and execution of a portfolio of process development and application engineering projects, mainly focusing on internal R&D and development projects
  • Develop and manage integrated technical project plans spanning process development, materials qualification, application development, and product industrialization, and ensure seamless handoffs from process development to application development to product qualification
  • Establish program governance, reporting cadence, and performance tracking
  • Partner with Commercial, NPI and Operations team to align the deliverables and timelines between internal R&D activities, NPI programs and production schedules
  • Drive adoption of stage-gate (or equivalent) development processes tailored to additive manufacturing workflows
  • Implement scalable project management tools and best practices across the organization
  • Identify bottlenecks in development workflows and lead continuous improvement initiatives
  • Enable faster iteration cycles while maintaining rigor in qualification and documentation
  • Provide data-driven insights to support decision-making and strategic trade-offs

Qualifications

  • 8 years of experience in program/project management within engineering, manufacturing, or R&D environments
  • Bachelor’s or master’s degree in mechanical engineering, Materials Science, Industrial Engineering, Manufacturing Engineering, or related field
  • Background in process development, applications and product development engineering, or advanced manufacturing systems
  • Proven experience managing complex, cross-functional development programs with multiple technical stakeholders
  • Strong understanding of product development lifecycle, especially in industrial or production environments
  • Demonstrated ability to operate in fast-paced, ambiguity-rich environments
  • Familiarity with qualification standards in aerospace, defense, medical, or industrial sectors

Preferred Qualifications

  • Direct experience with LPBF or metal additive manufacturing technologies
  • Experience with digital thread concepts, data-driven manufacturing, or engineering software platforms
  • Project Management or equivalent certification

VulcanForms offers a competitive salary and equity package. Actual compensation is based on factors such as the candidate's skills, qualifications, and experience. In addition, VulcanForms provides comprehensive benefits including medical, dental, vision, and life insurance; generous paid time off; and a 401(k) plan with company match.

The annual base salary range for this position is $111,500 to $153,000

Salary : $111,500 - $153,000

If your compensation planning software is too rigid to deploy winning incentive strategies, it’s time to find an adaptable solution. Compensation Planning
Enhance your organization's compensation strategy with salary data sets that HR and team managers can use to pay your staff right. Surveys & Data Sets

What is the career path for a Staff Project Manager, Process and Applications Engineering?

Sign up to receive alerts about other jobs on the Staff Project Manager, Process and Applications Engineering career path by checking the boxes next to the positions that interest you.
Income Estimation: 
$141,390 - $190,100
Income Estimation: 
$177,889 - $242,737
Income Estimation: 
$126,926 - $172,322
Income Estimation: 
$218,812 - $302,070
Employees: Get a Salary Increase
View Core, Job Family, and Industry Job Skills and Competency Data for more than 15,000 Job Titles Skills Library

Job openings at VulcanForms Inc.

  • VulcanForms Inc. Newburyport, MA
  • About Us Founded in 2015 to develop the world’s first industrially scalable laser metal additive manufacturing solution, VulcanForms is reshaping how the w... more
  • 1 Day Ago

  • VulcanForms Inc. Ayer, MA
  • About Us Founded in 2015 to develop the world’s first industrially scalable laser metal additive manufacturing solution, VulcanForms is reshaping how the w... more
  • 2 Days Ago

  • VulcanForms Inc. Newburyport, MA
  • About Us Founded in 2015 to develop the world’s first industrially scalable laser metal additive manufacturing solution, VulcanForms is reshaping how the w... more
  • 3 Days Ago

  • VulcanForms Inc. Newburyport, MA
  • About Us Founded in 2015 to develop the world’s first industrially scalable laser metal additive manufacturing solution, VulcanForms is reshaping how the w... more
  • 3 Days Ago


Not the job you're looking for? Here are some other Staff Project Manager, Process and Applications Engineering jobs in the Ayer, MA area that may be a better fit.

  • SPEC Process Engineering & Construction Tewksbury, MA
  • No Recruiters Please. SPEC Process Engineering & Construction, Inc. is seeking a versatile Project Accountant to join our finance team. This role will be r... more
  • 4 Days Ago

  • SPEC Process Engineering & Construction Tewksbury, MA
  • No Recruiters Please Senior-Level Chemical Process Engineer with 10 years of experience and a background in process development, design, and construction. ... more
  • 22 Days Ago

AI Assistant is available now!

Feel free to start your new journey!