What are the responsibilities and job description for the Injection Molding Engineer (BSME) position at Toyoda Gosei Americas?
Key Responsibilities
- Process Optimization: Establish and refine molding parameters to maximize efficiency, minimize scrap, and ensure consistent quality.
- Troubleshooting & Problem-Solving: Diagnose and resolve defects, machine issues, and process inefficiencies scientific molding principles.
- Tooling & Equipment Management: Work with tooling suppliers and internal teams to ensure proper mold maintenance, modifications, and performance optimization.
- Material & Machine Parameters: Select appropriate materials (PP, ABS, Nylon, and other automotive-grade resins) and set up injection molding machines for optimal production.
- Continuous Improvement: Apply Toyota Production System (TPS), Kaizen, and Lean Manufacturing principles to drive cost savings and efficiency improvements.
- Quality Control: Ensure parts meet IATF 16949 and ISO 14001 quality standards, utilizing DOE (Design of Experiments) and other statistical methodologies.
- Collaboration: Work closely with production, maintenance, and quality teams to drive improvements in safety, efficiency, and defect reduction.
- New Product Development: Assist in launching new molds, engineering changes, and process development for upcoming Toyota model updates.
- Compliance & Safety: Ensure molding processes comply with OSHA regulations, internal safety policies, and environmental standards.
- Waste Reduction: Decrease scrap rates and improve first-pass yield.
- Quality Performance: Ensure defect-free parts that meet Toyota’s stringent quality expectations.
- Process Efficiency: Reduce cycle times and improve overall equipment effectiveness (OEE).
- Education: Bachelor’s degree in Plastics Engineering, Mechanical Engineering, Manufacturing Engineering, or a related field. Equivalent experience may be considered.
- Experience: 5 to 10 years of injection molding experience (preferably) in a Tier 1 automotive manufacturing environment.
- Technical Knowledge:
- Strong experience with Yushin, Yaskawa (Motoman), Star,Fanuc, UR Robots and injection molding machines.
- Understanding of hot runner systems, mold flow analysis, and mold maintenance.
- Expertise in scientific molding, decoupled molding, and root cause analysis (5Why, Fishbone, etc.).
- Familiarity with Toyota Production System (TPS), Lean Manufacturing, and Six Sigma methodologies.
- Software Proficiency: Experience with Moldflow, CAD software (SolidWorks, AutoCAD), and ERP/MES systems.
- Bilingual (Preferred): English/Spanish is a strong plus.
- Certifications (Preferred): RJG Master Molder Certification, Six Sigma Green Belt, or equivalent industry certifications.
- Work Environment: Manufacturing facility with exposure to noise, machinery, and varying temperatures.
- Physical Requirements: Ability to stand, walk, and lift up to 50 lbs. as needed for troubleshooting and machine setup.
- Schedule: May require occasional weekend or off-shift support depending on production needs.