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Senior Automotive Design Engineer

Topdogengineers
Madison, MI Full Time
POSTED ON 4/26/2026
AVAILABLE BEFORE 5/25/2026

Senior Automotive Design Engineer – Automotive, Stamping and Assembly
Location: Michigan | $130k - $150k – Sign On Bonus for a Rock Star!

 

Join a Growing Automotive, Tier 1 Products Manufacturer!

 

We’re looking for a Senior Automotive Design Engineer with Stamping, Cold Forming, Extrusion and In-Press Fastener Experience.

 

MUST HAVE: Extrusion Experience, In-Press Fastener Design and Tooling Launch Experience in Automotive.

 

Key Responsibilities:

  • Lead design and manufacturing efforts for stamped metal & aluminum parts
  • Lead cost reduction initiatives related to tooling performance and efficiency
  • Supports RFQ, lead technical discussions, cost modeling, stamping design
  • Collaborate with customers, engineering, and production teams
  • Manage and grow key accounts through proactive communications
  • Participate in PPAP, APQP, launch programs and technical reviews
  • Conduct root cause analysis and drive corrective actions
  • Support prototype builds and product launches (NPI)
  • Champion ISO9001/2015/TS16949 systems and continuous improvement
  • Manage direct and quality technicians and operations staffing accordingly for successful program launch
  • Representing the company at customer visits, technical reviews, and industry shows
  • Lead cost reduction initiatives related to tooling performance and efficiency
  • Collaborate with production, quality, suppliers, and customers to maintain optimal tool performance
  • Oversee engineering changes and implement tooling updates as needed
  • Assist with new program launches and confirm production tools are ready.  
  • Drive corrective actions to improve life, reduce downtime, and increase uptime
  • Monitor tooling costs, performance metrics, and overall manufacturing efficiency
  • Provide technical guidance and support for tooling-related challenges across operations
  • Manage tooling builds at outside die shops, including supplier selection, quoting, and project timelines
  • Coordinate with external tool and die vendors to ensure tooling is built to engineering and quality specifications
  • Conduct tooling build reviews, progress checks, and approval of design changes with outside die shops
  • Track supplier performance, delivery schedules, and budget compliance for outsourced tooling projects
  • Support tool tryouts, run-offs, and final approvals at outside die shops prior to production launch

 

✅ Requirements:

  • BS Mechanical Engineering, Manufacturing Engineering, Materials Science or a related technical field, equivalent industry experience will be accepted
  • Direct experience in cold forming, cold heading, metal extrusions and automotive fastener solutions is preferred
  • Automotive experience Preferred with PPAP, APQP, AIAG, IATF16949, Stamping Die’s, Fastener Assembly Process.
  • Full understanding in FMEA, control plans, inspection methods
  • Strong communication, analysis, and problem-solving skills
  • MUST HAVE previous experience in Metal Stamping and Assembly in OEM or Tier 1 Automotive

 

✅ Preferred Requirements:

  • Experience with Automotive OEM’s and / or Major Tier 1 Automotive Suppliers.
  • Detailed and In-Depth understanding of fastener performance, applications engineering and in-press forming
  • Proven Track Record and Abilit to influence customers design decisions and strategies with cost reduction methods

 

Perks:

  • Bonus – 10% - 15%
  • Full medical, dental, vision coverage
  • 401k match, PTO, paid holidays
  • Minimal travel lifestyle perks
  • Relocation Assistance
  • Excellent growth & promotion potential
  • Sponsorship will not be considered

 

Join a high-growth company where innovation, quality, and leadership are valued!

Call Top Dog Engineers: 601.607.8217

 

 

 

Company Description
Professional Engineering Recruitment

Salary : $130,000 - $150,000

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