Demo

Automation and Maintenance Engineer

thyssenkrupp
Waukesha, WI Full Time
POSTED ON 8/2/2026
AVAILABLE BEFORE 8/30/2026
Your responsibilities

Summary

The Automation Projects & Maintenance Engineer reports to the PLC Production Engineering Manager and is responsible for ensuring the reliability, performance, and continuous improvement of industrial and automated equipment at Berco of America WI plant. This role combines advanced diagnostic expertise with automation and control systems engineering to support stable, efficient and high performing operations. The position leads troubleshooting and resolution of production line issues, including electrical, mechanical, pneumatic, electronic and calibration systems, ensuring rapid response to minimize downtime and maintain operational continuity.

Major Areas of Responsibility

  • Maintenance and troubleshooting (Preventive and Corrective)
  • Ensure proper functionality of programming in automated lines.
  • Manage and resolve production line downtime events
  • Analyze data, identified bottlenecks, and optimize workflows to improve OEE
  • Manage preventive maintenance improvements
  • Collaborate with maintenance to develop PM programs
  • Manage quick maintenance repair (example change sensor, calibrate sensor)
  • Integrate new automation technology with existing production lines


Specific Responsibilities of the Job

  • PLC Allen Bradley and Siemens programming and solid knowledge of Studio 5000 and TIA Portal
  • TTP and PMC Fanuc programming
  • Ensure routine inspections, services, and repairs in the automated lines
  • Diagnose electrical, mechanical, and software errors in automation systems
  • Monitor and improve the performance of the automatic lines
  • Develop new (Programmable logic controller) program for existing and future lines
  • Automatic lines process improvements (process capability indices)
  • Attend monthly safety training
  • Provide emergency breakdown support to production lines


Standards of Performance

  • Maximizing equipment run time and reducing unplanned stops
  • Troubleshooting and Maintenance (Hands-On Maintenance)
  • PLC programming and design with Studio 5000 & Simatic S7
  • Standard computer and industrial networks knowledge
  • Mechanical and electrical cross-function in automation
  • Safety compliances


Essential Functions

  • Proficient in English language
  • Ability to view priorities in the long term
  • Ability to work independently as well as with a team


Your profile

  • Education/Credentials/Certifications
    • Bachelor’s in computer science or engineering or related field
  • Length of Experience
    • Minimum 5 years on Automation/Controls Engineering, Maintenance or PLC programming
  • Knowledge, Skills, & Abilities
    • Knowledge Allen Bradley PLC (Studio 5000)
    • Knowledge S7 TIA Portal
    • Knowledge of operating, programming, and maintaining FANUC industrial robots and CNC machines
    • Knowledge of understanding electrical, electronic, pneumatic, hydraulic schematics
    • Knowledge and understanding of mechanical drawings
    • Knowledge of industrial communication protocols
    • Strong diagnostic abilities to identify and resolve issues in automation systems
    • Comprehensive data analysis real-time and historical
    • Detail-oriented
    • Able to anticipate future issues
    • Able to make quick connections between events
    • Excellent written and oral language ability
    • Excellent reasoning and problem-solving ability
    • Excellent interpersonal skills
    • Adaptability
    • Ability to multi-task
    • Ability to cope with changes
The [above] is intended to describe the general content of and requirements for the performance of this job. It is not to be construed as an exhaustive statement of duties, responsibilities, or requirements. To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

Your benefits

Berco currently provides employees the following benefit plans and programs 401(k) Plan, Accidental Death and Dismemberment, Medical Dental Vision Pharmacy Insurance, 11 Paid Holidays per Calendar year, Employee Assistance Program, Disability Insurance, Life Insurance and Flexible Spending Account.

Company

At Berco, we produce mission critical undercarriages for mining, construction, forestry and agriculture machinery. Together with our customers, we create long lasting solutions by combining know-how in design, forging, heat treatment, machining and assembling. We provide undercarriage components to OEMs(Original Equipment Manufacturers) for the first fit of the machines as well as the service parts to OEMs and to the independent Aftermarket.

Contact

We only accept online applications submitted through the 'Apply Now' button on this job posting. You can find all current job openings on our career site at: https://jobs.thyssenkrupp.com/en Thank you for your interest in joining our team!

Notices:

If you are an applicant with a California residency, please click on the following link: California Job Applicant Notice of Collection

thyssenkrupp Notice of Fraudulent Job Offers

Salary.com Estimation for Automation and Maintenance Engineer in Waukesha, WI
$98,937 to $120,442
If your compensation planning software is too rigid to deploy winning incentive strategies, it’s time to find an adaptable solution. Compensation Planning
Enhance your organization's compensation strategy with salary data sets that HR and team managers can use to pay your staff right. Surveys & Data Sets

What is the career path for a Automation and Maintenance Engineer?

Sign up to receive alerts about other jobs on the Automation and Maintenance Engineer career path by checking the boxes next to the positions that interest you.
Income Estimation: 
$46,082 - $61,850
Income Estimation: 
$53,251 - $74,315
Income Estimation: 
$96,240 - $123,168
Income Estimation: 
$120,579 - $154,482
Income Estimation: 
$115,522 - $153,258
Employees: Get a Salary Increase
View Core, Job Family, and Industry Job Skills and Competency Data for more than 15,000 Job Titles Skills Library

Job openings at thyssenkrupp

  • thyssenkrupp Wisconsin, WI
  • Group Presentation thyssenkrupp is an international industrial and technology group with more than 93,000 employees. In the fiscal year 2024/2025, the comp... more
  • 2 Days Ago

  • thyssenkrupp Wisconsin, WI
  • Group Presentation thyssenkrupp is an international industrial and technology group with more than 93,000 employees. In the fiscal year 2024/2025, the comp... more
  • 2 Days Ago

  • thyssenkrupp Auburn, WA
  • Your responsibilities Job Summary Inspect, diagnose, repair, and perform preventive maintenance on machinery and mechanical equipment. Perform various faci... more
  • 2 Days Ago

  • thyssenkrupp Northwood, OH
  • Machine Operator 2nd shift Northwood, Ohio, United States — thyssenkrupp Materials NA, Inc. Type of contract: Full-time, Permanent Experience level: Profes... more
  • 2 Days Ago


Not the job you're looking for? Here are some other Automation and Maintenance Engineer jobs in the Waukesha, WI area that may be a better fit.

  • Flores Automation Muskego, WI
  • Reports To Operations Manager Purpose Responsible for the mechanical design of a wide range of products used in the robotic, automated assembly, and mobile... more
  • 2 Months Ago

  • Pieper Automation New Berlin, WI
  • Role, Function & Organization Work under the direction of the Department Supervisor or Branch Manager to perform pivotal functions in a challenging machine... more
  • 7 Days Ago

AI Assistant is available now!

Feel free to start your new journey!