What are the responsibilities and job description for the Process Control Specialist position at Thompson Solutions Group?
About the Role
Are you passionate about automation and solving real-world challenges? Join us as a Process Controls Specialist and play a key role in delivering reliable, cutting-edge control systems for our customers. In this hands-on role, you’ll troubleshoot, program, and support PLC-based systems, instrumentation, and electrical equipment across diverse industrial environments. You’ll work both independently and as part of a project team to install, commission, and maintain safe, efficient, and well-documented control solutions.
What You’ll Do
- Diagnose, repair, and install electrical and control systems, including PLCs, HMIs, VFDs, and integrated hardware/software solutions
- Install and troubleshoot instrumentation for pressure, temperature, flow, and level, plus digital communication systems like radio, cellular, and Ethernet
- Resolve issues with control loops, 4–20 mA signals, motor controllers, relays, and ladder logic
- Configure and program VFD systems; analyze and improve existing PLC programs
- Upgrade and maintain PLC and HMI systems, including cabinet and field terminations
- Support commissioning, calibration, startup, and ongoing service of control systems
- Interpret and update electrical schematics, blueprints, and P&ID drawings—even when documentation is limited
- Travel to customer sites for installations, service, and meetings as needed
What You’ll Bring
- Hands-on experience with PLCs, HMIs, drives, motors, and industrial controls
- Technical education (vocational/associate degree) or 3–5 years of relevant experience
- Strong troubleshooting skills across electrical, mechanical, and pneumatic systems
- Proficiency with Rockwell Automation tools (RSLogix 500/5000, PanelBuilder32, FactoryTalk View Studio) and Microsoft Office
- Ability to wire systems with or without detailed schematics
- Self-starter mindset with flexibility for callouts and occasional overtime
- Excellent organization and attention to detail under pressure
- Physical ability to lift up to 50 lbs and work indoors/outdoors, including climbing and bending
- Valid driver’s license and willingness to travel
Ideal Candidate
The ideal candidate demonstrates Level 2 proficiency or above, with strong technical skills, problem-solving ability, and a commitment to safety and continuous learning.
Your Growth Path
We invest in your development through a clear progression plan:
- Level 1: Foundations – Use a multimeter for AC/DC voltage and current; wire and troubleshoot relay logic circuits; read and modify electrical schematics; connect to PLCs via RSLogix 500/5000; build control panels and install wiring
- Level 2: Systems and Drives – Troubleshoot and start up PowerFlex VFDs; install and troubleshoot signal loops and communication radios
- Level 3: HMI and Instrumentation – Create and troubleshoot FactoryTalk View ME projects; calibrate and troubleshoot advanced instrumentation
- Level 4: Advanced Controls & Leadership – Write PLC programs in Studio 5000; lead new or retrofit control system installations; mentor and guide technicians on projects; advancement requires demonstrated proficiency at each level
Thompson Solutions Group is an Equal Employment Opportunity Employer