Reliability & Maintenance Engineer

What To Expect
Tesla is hiring a Maintenance & Reliability Engineer to ensure optimal equipment performance and reliability in a high-volume manufacturing environment. The ideal candidate will lead maintenance strategies, leverage data analytics, and implement advanced diagnostic tools to minimize downtime and maximize operational efficiency. Responsibilities include conducting root cause analyses, designing proactive maintenance programs, and managing asset lifecycles. The position requires collaboration with cross-functional teams to drive continuous improvement and cost-effective solutions. The engineer will also oversee the integration of cutting-edge technologies to monitor and enhance equipment reliability.

What You'll Do

Conduct root cause analyses (RCA) on equipment failures using tools like FMEA, fishbone diagrams, and data-driven methodologies to identify patterns and prevent recurrence

Analyze historical maintenance logs, sensor data, and IoT device outputs to predict potential failures and recommend proactive interventions

Design, implement, and optimize preventive, predictive, and condition-based maintenance programs to reduce unplanned downtime

Manage the entire asset lifecycle, from acquisition to decommissioning, including cost-benefit analyses for repairs, replacements, or upgrades

Deploy technologies such as vibration analysis, thermography, oil analysis, and ultrasonic testing to monitor equipment health in real time

Lead condition monitoring programs to detect early signs of wear, corrosion, or mechanical stress and prioritize corrective actions

Prepare detailed reports and executive summaries on reliability improvements, cost savings, and ROI of maintenance initiatives for management review

Collaborate with engineering teams to design and retrofit equipment for enhanced reliability and maintainability

Ensure compliance with industry standards (e.g., ISO, OSHA) and internal quality protocols during maintenance and repair activities

What You'll Bring

Degree in Mechanical, Industrial, or Electrical Engineering, or equivalent experience

3 years of experience in manufacturing maintenance, reliability engineering, or a related field

Proficiency in failure analysis tools (FMEA, RCA) and data analysis techniques

Strong understanding of maintenance management systems (CMMS) and predictive maintenance methodologies

Familiarity with condition monitoring technologies (vibration analysis, thermography, etc.)

Experience with IoT-enabled sensors and data visualization tools (e.g., SCADA, MES)

Excellent problem-solving skills and ability to prioritize tasks in a fast-paced, high-volume environment

Strong communication skills to present technical findings to non-technical stakeholders

Certifications in reliability engineering (CRE), maintenance management (CMM), or related disciplines are a plus

Ability to work independently and lead cross-functional projects from concept to execution

Benefits
Compensation and Benefits
Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

Medical plans > plan options with $0 payroll deduction

Family-building, fertility, adoption and surrogacy benefits

Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution

Company Paid (Health Savings Accounts) HSA Contribution when enrolled in the High-Deductible medical plan with HSA

Healthcare and Dependent Care Flexible Spending Accounts (FSA)

401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits

Company paid Basic Life, AD&D

Short-term and long-term disability insurance (90 day waiting period)

Employee Assistance Program

Sick and Vacation time (Flex time for salary positions, Accrued hours for Hourly positions), and Paid Holidays

Back-up childcare and parenting support resources

Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance

Weight Loss and Tobacco Cessation Programs

Tesla Babies program

Commuter benefits

Employee discounts and perks program

Expected Compensation

Associate Reliability Engineer - $82,440 - $123,660/annual salary

Reliability Engineer - $98,640 - $147,960/annual salary

Sr Reliability Engineer - $117,360 - $176,040/annual salary

cash and stock awards benefits for all levels

Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience. The total compensation package for this position may also include other elements dependent on the position offered. Details of participation in these benefit plans will be provided if an employee receives an offer of employment.

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