Foundry Engineer

Foundry Engineer

*Direct Hire Opening - with Excellent Benefits!

**Relocation Package Offered

Location: Bethlehem, PA

Overview:

This role is responsible for the design, development, and maintenance of foundry tooling, supporting global manufacturing operations. The Global Foundry Engineer ensures optimal production efficiency, casting quality, and cost-effectiveness through technical expertise and collaboration with cross-functional teams.

Key Responsibilities:

• Adhere to all safety protocols; promote a safety-first culture.
• Design and build new foundry tooling using blueprints and/or CAD models.
• Maintain and modify existing tooling to enhance efficiency, accuracy, and reduce waste.
• Provide quotations for new casting projects, including cycle times and tooling costs.
• Coordinate global pattern movement to align with production demands.
• Support new product launches, engineering changes, and cost-reduction initiatives.
• Maintain comprehensive tooling records (status, maintenance, condition, etc.).
• Utilize Lean, Six Sigma, and other continuous improvement tools.
• Participate in training programs and facilitate learning for peers.

Qualifications:

• Bachelor’s degree in Engineering preferred, or equivalent experience.
• 5 years of pattern building experience preferred.
• Strong knowledge of gating and risering for ductile iron in various molding environments.
• Familiarity with melt processes, green sand, no-bake molding, and core making.
• Proficiency in CAD software (SolidWorks), MS Word, and Excel. Experience with ProCast is a plus.
• Flexibility with shifts and assignments; willingness to travel.
• Excellent communication skills and the ability to collaborate effectively in team settings.
• Highly organized, detail-oriented, and self-driven.