Plant Engineering/CI Manager

Plant Engineer / Continuous Improvement (CI) Manager

Location: Blacksburg, VA

Reports To: Plant Manager

Position Summary

The Plant Engineer / Continuous Improvement (CI) Manager leads engineering and continuous improvement initiatives to enhance safety, quality, cost, and delivery performance. This role combines hands-on engineering ownership with CI leadership to drive operational excellence.

Key Responsibilities

• Lead CI strategy using Lean, Six Sigma, Kaizen, 5S, and SMED methodologies
• Manage capital projects from concept through commissioning
• Troubleshoot and resolve production and equipment issues
• Develop preventive and predictive maintenance programs
• Conduct RCA, 8D, FMEA and implement corrective actions
• Develop standard work, visual controls, and performance metrics
• Lead cross-functional teams and train CI methodologies
• Manage engineering documentation and change control
• Ensure EHS and company compliance
• Prepare CAPEX, budgets, and project timelines
  
  

Qualifications

• Bachelor’s degree in Engineering or related field (Master’s preferred)
• 5 years in manufacturing/CI roles; leadership experience preferred
• Lean/Six Sigma experience (Green/Black Belt preferred)
• Knowledge of PLCs, hydraulics, manufacturing processes
• Experience managing capital projects and vendors
• Proficiency in Excel, Minitab, CAD, CMMS
• Strong leadership and communication skills
  
  

Core Competencies

• Analytical and problem-solving mindset
• Cross-functional leadership
• Results-driven
• Safety and quality focused
  
  

Working Conditions

• On-site role with regular plant floor presence
• Occasional travel
• Exposure to manufacturing environment
  
  

Preferred Qualifications

• Experience in emissions, ride control, or aftermarket manufacturing
• Familiarity with ISO/TS or IATF 16949