What are the responsibilities and job description for the Process & Product Development Engineer (On-Site) position at Tencom Ltd.?
Company Description
Tencom Limited specializes in manufacturing custom fiberglass pultruded products, including reinforced tubes, composite rods, composite bars, composite angles, conductor rods, tool handles, duct rods, and custom profiles tailored to meet specific industry demands.
Tencom stands out as your premier custom fiberglass pultruder, leveraging over 28 years of industry expertise since its incorporation in 1997 to deliver tailored, high-quality pultruded products that precisely meet diverse client requirements.
With a proven track record of strategic expansions, including acquisitions that enhanced pultrusion capacity and equipment, the company excels in innovation, precision engineering, and sustainable manufacturing practices, producing durable rods, tubes, and custom composites through advanced techniques and exceptional craftsmanship.
Committed to unparalleled customer focus, Tencom ensures the right product is delivered on time and at competitive prices, fostering long-term partnerships and driving success across industries, including construction, electrical, marine, utilities, transportation, chemical, energy, military, and more.
Position Summary
The Process & Product Development Engineer supports and leads technical initiatives across Sales, Production, Quality, and R&D within a fiberglass pultrusion manufacturing environment. This role is responsible for new product and process development, manufacturing troubleshooting, continuous improvement, and scrap-reduction efforts to enhance efficiency, quality, and cost performance.
Key Responsibilities
Product & Process Development
- Lead development and implementation of new pultruded fiberglass products and manufacturing processes
- Conduct trials, testing, and validation for new materials, profiles, and process changes
- Support Sales with technical input and cost analysis for product quotations
Manufacturing Support
- Troubleshoot pultrusion process issues related to resin systems, fiber wet-out, die performance, cure control, and line efficiency
- Improve process stability, throughput, and product quality
- Develop and maintain process documentation and operating standards
Continuous Improvement
- Lead lean manufacturing and process improvement initiatives
- Implement scrap reduction and waste elimination strategies
- Track performance metrics and support cost-saving projects
Quality & Process Control
- Partner with Quality Control to improve process capability and consistency
- Support corrective action and root cause analysis efforts
- Implement process controls to reduce defects and variation
Cross-Functional Collaboration
- Act as a technical resource to Sales, Production, QC, and management
- Support new product launches and process changes across departments
Required Qualifications
- Bachelor’s degree in engineering or related technical field (or equivalent experience)
- Experience in manufacturing process engineering, product development, or continuous improvement
- Strong problem-solving and troubleshooting skills
- Experience in fiberglass pultrusion, composites manufacturing, or reinforced plastics
Preferred Experience
- Knowledge of resin systems (polyester, vinyl ester, epoxy) and fiber reinforcement processes
- Familiarity with lean manufacturing principles and quality systems
Skills & Competencies
- Process optimization and root cause analysis
- Project leadership and cross-functional coordination
- Technical documentation and standardization
- Data-driven decision making
- Clear written and verbal communication
Work Environment
- A combination of manufacturing floor, lab, and office
- Hands-on involvement with production processes
Compensation & Benefits
- Competitive compensation based on experience
- Comprehensive benefits package including medical, dental, vision, retirement plan, and paid time off