Quality Engineer

Job Summary

We are seeking a Quality Engineer to support manufacturing quality systems, drive continuous improvement, and ensure compliance with customer and industry requirements. This position will support Advanced Product Quality Planning (APQP), develop and maintain quality documentation, manage Production Part Approval Process (PPAP) submissions, and lead corrective action activities.

The Quality Engineer will investigate quality issues, analyze process performance, support audits, and collaborate with internal teams, suppliers, and customers to improve product quality, reduce defects, and maintain reliable manufacturing processes.

Key Responsibilities

• Prepare, submit, and maintain PPAP documentation in accordance with customer requirements and applicable automotive quality standards.
• Lead corrective action investigations using methodologies such as 8D and 5-Why to resolve customer, supplier, and internal quality issues.
• Serve as a primary contact for customer and supplier quality concerns, including communication, documentation, and follow-up.
• Conduct and support internal, product, process, validation, and layered process audits.
• Review and disposition nonconforming materials in collaboration with production, engineering, and other departments.
• Develop and communicate rework, sorting, and containment instructions as needed.
• Coordinate external sorting and containment activities when required.
• Maintain the calibration program for measurement and testing equipment.
• Review Statistical Process Control (SPC) data to evaluate process performance, identify trends, and recommend improvements.
• Support cross-functional teams in implementing corrective actions, preventive measures, and process improvements.
• Support APQP activities and develop or maintain PFMEAs, Control Plans, and Work Instructions.
• Monitor supplier quality performance and support supplier audits.
• Perform additional duties as assigned to support quality and customer satisfaction objectives.

Skills and Competencies

• Strong written and verbal communication skills.
• Effective problem-solving and root-cause analysis skills, including 8D and 5-Why methodologies.
• Strong organizational and project management abilities.
• Ability to work independently and collaborate across departments.
• Proficiency in Microsoft Office, including Excel, Word, Outlook, and PowerPoint.
• Experience in high-volume manufacturing; automotive or industrial manufacturing experience preferred.
• Knowledge of Lean Manufacturing and Six Sigma principles.
• Ability to analyze quality data and communicate findings through reports and presentations.

Qualifications

• Bachelor's degree in Engineering, Quality, Manufacturing, or a related field, or equivalent practical experience.
• Three to five years of experience in Quality Engineering, Quality Assurance, or a related manufacturing quality role.