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Pharmaceutical Maintenance Engineer (Oral Solid Dosage)

Smart Media
Chantilly, VA Full Time
POSTED ON 1/8/2026
AVAILABLE BEFORE 2/6/2026
Description

Job Summary We are seeking a skilled and proactive Maintenance Engineer with experience in the oral solid dosage (OSD) pharmaceutical industry. The ideal candidate will be responsible for ensuring reliable operation, maintenance, and continuous improvement of manufacturing equipment and facility systems to support safe, compliant, and efficient production.

Key Responsibilities

  • Perform preventive, predictive, and corrective maintenance on solid oral dosage equipment, including:
    • Blenders, granulators, mills.
    • Tablet presses and capsule fillers
    • Coating machines.
    • Packaging lines (bottle, blister, cartoners)
  • Troubleshoot mechanical, electrical, pneumatic, and automation issues to minimize downtime.
  • Support equipment installation, commissioning, qualification (IQ/OQ), and validation activities.
  • Maintain accurate maintenance records, work orders, and equipment logs in the CMMS system.
  • Ensure all maintenance activities comply with cGMP, safety, and regulatory requirements.
  • Collaborate with Production, Quality, and Engineering teams to resolve equipment-related issues.
  • Participate in root cause analysis (RCA) and implement corrective and preventive actions (CAPA).
  • Identify opportunities for equipment upgrades, reliability improvements, and process optimization.
  • Support audits, inspections, and documentation requests from QA and regulatory bodies.
  • Ensure spare parts inventory is maintained and managed effectively.
Requirements

Qualifications

  • Bachelor’s degree in mechanical, Electrical, Industrial, or related Engineering field (or equivalent experience).
  • 4 years of maintenance experience in a pharmaceutical oral solid dosage manufacturing environment.
  • Strong understanding of cGMP, FDA, and safety regulations.
  • Hands-on experience with tablet compression, encapsulation, granulation, and coating equipment.
  • Ability to read mechanical drawings, electrical schematics, and equipment manuals.
  • Experience with CMMS systems and maintenance documentation.
  • Strong troubleshooting, analytical, and problem-solving skills.
  • Ability to work independently and in cross-functional teams.

Preferred Skills

  • Experience with automation systems (PLC, HMI, SCADA).
  • Knowledge of HVAC compressed air, and utility systems.
  • Familiarity with lean manufacturing and reliability engineering principles

Salary.com Estimation for Pharmaceutical Maintenance Engineer (Oral Solid Dosage) in Chantilly, VA
$107,054 to $126,995
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