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Electrical Engineer - Process Controls and Automation

SkyNano
Knoxville, TN Full Time
POSTED ON 11/23/2025
AVAILABLE BEFORE 12/21/2025
Job Title: Electrical Engineer – Process Controls & Automation

Location: Knoxville, TN | Full-Time

Company: SkyNano LLC

About SkyNano

SkyNano is a fast-growing startup transforming carbon emissions into value. We've developed and patented an electrochemical process to convert CO₂ into high-performance carbon nanotubes (CNTs) and battery-grade graphite, unlocking new possibilities for advanced materials while solving urgent industrial challenges. As we scale our technology from pilot to commercial manufacturing, we are building a world-class team of engineers, scientists, and builders motivated by deep technical challenges and real-world impact.

At SkyNano, you'll find a mission-driven culture that values creativity, rigorous engineering, cross-disciplinary collaboration, and continuous learning. Your work will directly contribute to scaling a first-of-a-kind, high-temperature electrochemical manufacturing platform.

Position Summary

SkyNano is seeking a mid-career Electrical Engineer specializing in Process Controls, Automation, and Power Systems to design, implement, and optimize the electrical and controls architecture that underpins our advanced manufacturing operations. This engineer will lead PLC- and HMI-based control strategies, ensure reliable integration of high-power systems, and support the specification and selection of large electrical components critical to our FOAK process.

This role is ideal for an engineer with 5 years of industrial experience who thrives in environments where they can contribute both at the design level and hands-on during integration, commissioning, and troubleshooting. Candidates should bring strong technical depth, a systems mindset, and experience with complex electromechanical or chemical process equipment.

Key Responsibilities

Process Controls & Automation

  • Design, implement, and maintain PLC-based control systems, often integrating motion control.
  • Develop, test, and deploy HMI/SCADA interfaces for process monitoring and operator use.
  • Design, write, test, and deploy LabVIEW software programs to drive operation of electrochemical and mechanical systems
  • Write, review, and debug PLC ladder logic, function block, and structured text code.
  • Define control strategies for high-temperature, high-current, and safety-critical processes.
  • Conduct controls architecture reviews ensuring system reliability, maintainability, and safety.

Electrical System Design & Component Selection

  • Specify, size, and integrate major electrical components including motors, VFDs, MCCs, transformers, switchgear, high-current rectifiers, and power distribution panels.
  • Evaluate system loads and design for power quality, redundancy, and thermal performance.
  • Develop electrical schematics, wiring diagrams, and panel layouts using industry-standard tools.
  • Lead vendor engagement for electrical and controls components, ensuring technical compliance and cost-effectiveness.

Process Facility Integration

  • Support scale-up from pilot systems to full manufacturing lines, including commissioning of new equipment and fine-tuning of control logic.
  • Coordinates high power installations with electrical contractors, including specification and communication of power distribution requirements including mains 3-phase circuit ampacities and branch circuit details.
  • Develop instrumentation strategies, including sensor selection, calibration, and signal processing.
  • Solve complex problems that cross electrical, mechanical, and software boundaries in an evolving FOAK environment.

Operations & Continuous Improvement

  • Diagnose and resolve issues involving PLCs, instrumentation, power electronics, and industrial communication networks.
  • Collaborate with R&D, mechanical and chemical engineering, and operations teams to implement process improvements and enhance system reliability.
  • Participate in FMEAs, HAZOPs, and safety reviews for equipment and process modifications.

Required Qualifications

  • US citizenship is required (due to federal contract work).
  • Bachelor's degree in Electrical Engineering, Mechatronics, Controls Engineering, or related field.
  • 5 years of experience in industrial automation, electrical design, or process controls.
  • Hands-on experience programming PLCs and developing HMI interfaces.
  • Strong expertise writing and editing LabVIEW software
  • Strong foundation in industrial communications networking (Ethernet/IP, TCP, RS232/485, Modbus, Profibus, OPC).
  • Experience selecting, sizing, and integrating major electrical components (motors, drives, MCCs, instrumentation).
  • Proficiency reading and generating electrical schematics and 3D/2D layout drawings.
  • Demonstrated success commissioning and troubleshooting automated or high-power systems.
  • Strong communication skills and comfort working cross-functionally in dynamic settings.

Preferred Qualifications

  • Experience with high-power electrical systems (≥ 100 kW loads, rectification, electromechanical integration).
  • Prior startup or FOAK technology experience.
  • Familiarity with chemical or advanced materials manufacturing environments.
  • Experience developing safety-instrumented systems or designing around NFPA/NEC compliance.

Key Attributes

  • Systems thinker with deep curiosity and strong ownership.
  • Hands-on problem solver comfortable working from concept through commissioning.
  • Thrives in fast-paced challenging environments with high impact.
  • Collaborative communicator who builds trust across engineering and operations teams.
  • Motivated by mission-driven work and scaling impactful technology.

Why Join SkyNano?

  • Contribute directly to scaling a first-of-a-kind carbon-to-materials manufacturing platform.
  • Be part of a collaborative, innovative startup culture committed to learning and growth.
  • Competitive compensation & full benefits: health, dental, and vision; 401(k) with company match; Generous PTO 2 annual company-wide shutdowns; Relocation support; Paid family leave; Optional 9–80 schedule with every other Friday off; Flexible M–F hours (no regular nights/weekends/on-call; travel not required)

How To Apply

Please complete the online application form here. SkyNano LLC is proud to be an equal opportunity employer and welcomes applicants from all backgrounds who share our passion for innovation, sustainability, and impact.

Salary.com Estimation for Electrical Engineer - Process Controls and Automation in Knoxville, TN
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