Rotor Blade Manufacturing Technician

Kaman Air Vehicles (KAV) is seeking a Rotor Blade Manufacturing Technician who supports the manufacturing, assembly, and bonding of rotor blade components using adhesives and composite materials. This role requires strong mechanical aptitude, attention to detail, and the ability to follow written and verbal work instructions to produce high-quality aerospace components in a safe, team-oriented environment.

About KAV: Kaman Air Vehicles is an industry leader in rotorcraft systems, unmanned aircraft solutions, and precision aerospace components. Our team supports customers across defense and commercial markets with proven platforms like the K-MAX and leading-edge autonomous technologies. We are driven by engineering excellence, mission readiness, and a culture that encourages innovation, teamwork, and pride in supporting critical aviation missions.

Essential Duties and Responsibilities

• Execute production work to specification by accurately following work orders, travelers/process sheets, and written/verbal instructions.

• Perform bonding and adhesive lay-up operations, including surface preparation and setup of structures for room-temperature or thermal cure across materials such as wood, composites, sheet metal, and machined parts.

• Remove discrepant material/boards from blades using woodworking hand tools and applicable mechanical equipment.

• Shape and blend wood surfaces using templates and contour-matching techniques (by template or visual blending) to meet blade profile requirements.

• Safely operate hand and power tools (e.g., mallets, scissors, knives, rotary tools/dremels, sanders, drills) while maintaining good tool discipline and workmanship.

• Support fixture and material handling needs, including assisting with moving fixtures as required.

• Contribute to continuous improvement by providing input to improve technical documentation, work instructions, and certification processes.

• Maintain safety, environmental, and quality compliance while meeting production targets; escalate concerns or nonconformances promptly.

• Work effectively within a team by communicating clearly, maintaining a positive mindset, taking ownership of assigned work, and demonstrating consistent attention to detail.

• Participate in training and skill development as provided/required for the role.

Qualifications

Education: High school diploma or GED equivalent

Experience: 1-3 years of manufacturing experience (composites or related field preferred)

Skills

• Ability to follow detailed instructions and standard work consistently.

• Mechanical aptitude and comfort using hand/power tools.

• Strong attention to detail, commitment to quality, and clear communication/teamwork skills.

• Experience with composite repair and/or adhesive bonding is a plus.

• Familiarity with material control requirements (traceability, shelf-life/out-time controls, freezer management).

Physical Requirements

• Ability to stand/walk for extended periods; frequent bending, reaching, and fine motor work.

• Ability to lift and push up to 25 lbs., occasionally higher.

• Ability to perform hands-on production work that requires standing, reaching, bending, and repetitive tool use in a manufacturing environment.

Work Environment and Safety

Work is performed in a production setting where adherence to safety, environmental, and quality procedures is mandatory. Employees may work with adhesives/chemicals and power tools and will be expected to follow PPE and safe handling practices.

Benefits:

At Kaman Air Vehicles (KAV), we recognize how important your career and benefits are to you and your family. We offer a full suite of benefits, including medical, dental, vision, short and long-term disability coverage, accident insurance, critical illness insurance, basic and supplemental life insurance, employee assistance plan, retirement savings and matching, and other developmental opportunities. We are committed to supporting the way you live and work.

KAV is an Equal Opportunity Employer Veterans/Disabled - Affirmative Action Employer.

This position requires using information subject to the International Traffic in Arms Regulations (ITAR). All applicants must be U.S. persons within the meaning of ITAR. ITAR defines a U.S. person as a U.S. Citizen, U.S. Permanent Resident (i.e. 'Green Card Holder'), Political Asylee, or Refugee.

Salary : $20 - $25