Demo

System Integration Prototype Engineer - Fabrication

Pivotal
Palo Alto, CA Full Time
POSTED ON 9/30/2025 CLOSED ON 12/16/2025

What are the responsibilities and job description for the System Integration Prototype Engineer - Fabrication position at Pivotal?

Pivotal is the leader in the emerging market of electric Vertical Takeoff and Landing (eVTOL) aircraft. We design, develop, and manufacture light eVTOL aircraft and are renowned for the BlackFly, the first light eVTOL to fly manned missions and enter the consumer market.


Efficient, compact, and simple, Pivotal vehicles are designed for a wide range of consumer, public service, and defense applications. Our distinctive tilt-aircraft architecture and scalable platform have been in development, preparing to enter the market for over 10 years. We recently announced our next-generation aircraft, the Helix, planned for general release and scalable production in 2025.


Mobility is one of the most highly-valued areas of technology investment today. This is the right company, in the right space, the right strategy, at the right time. We invite you to join our amazing team and grow with us.


Pivotal is seeking a System Integration Prototype Engineer with a strong focus on hands-on prototyping and fabrication. In this role, you will transform early-stage designs into working prototypes through 3D printing, composite layup, system assembly, and propulsion integration. You’ll work directly in the shop, collaborating closely with engineers to ensure designs can be physically built, tested, and iterated quickly. The role also requires hands-on experience with internal combustion engines, as you will support integration, testing, and troubleshooting of engine-related systems alongside composite and structural assemblies.

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Responsibilities
  • Fabricate prototype components using 3D printing, machining, and other rapid prototyping methods.
  • Manufacture prototype structures using wet layup composite techniques (fiberglass, carbon fiber, etc.).
  • Build and maintain jigs, molds, and fixtures to support prototype assembly.
  • Assemble and integrate mechanical, electrical, structural, and engine systems for prototype vehicles.
  • Conduct hands-on troubleshooting, modifications, and repairs during build and testing.
  • Provide feedback to design engineers to improve manufacturability and integration.


Qualifications
  • Associate’s or Bachelor’s degree in Mechanical Engineering, Manufacturing, or equivalent hands-on experience.
  • Skilled in CAD tools (CATIA, NX, or similar) for prototype design.
  • Proficiency with 3D printing (FDM, SLA, or similar) and finishing techniques.
  • Practical experience with wet layup composite fabrication.
  • Strong shop skills: use of hand tools, adhesives, cutting, bonding, and assembly processes.
  • Hands-on experience working with internal combustion engines (assembly, integration, or testing).
  • Comfortable working in a fast-paced prototyping environment.


Preferred Qualifications
  • Background in prototyping for aerospace or automotive systems.
  • Knowledge of adhesives, bonded structures, and lightweight materials.
  • Familiarity with UAV, drone, or eVTOL builds.


Attributes aligned with Core Values
  • Demonstrates a proactive safety mindset by embedding safety into daily operations, identifying and mitigating risks through assessments and training, encouraging open dialogue on safety concerns, and continuously improving protocols to ensure a safe work environment.
  • Puts customers at the center of every action by deeply understanding their challenges, delivering exceptional value, and striving to exceed expectations to support their success as our core purpose.
  • Actively seeks and values diverse stakeholder perspectives, builds cross-functional relationships, and fosters trust through empathetic, fact-based communication—committing to shared decisions for the greater good.
  • Drives results with clarity and purpose by focusing on what matters most, adapting to change, taking initiative, and owning outcomes while aligning actions with a clear understanding of success at every level.
  • Navigates ambiguity with resilience and bold thinking, challenges the status quo, and combines innovative ideas with practical best practices to overcome obstacles and drive progress.
  • Fosters a high-performance culture grounded in respect, professionalism, and support—balancing high expectations with a healthy, collaborative environment and being a trusted, dependable teammate.


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$115,000 - $145,000 a year
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Applicants must be eligible for employment in the United States and willing to work onsite at our HQ office in Palo Alto, CA.


Pivotal offers a comprehensive benefits package, including medical, dental, vision, and 401k plans.


Pivotal is an Equal Opportunity Employer. Pivotal does not discriminate on the basis of race, religion, color, sex, gender identity, sexual orientation, age, non-disqualifying physical or mental disability, national origin, veteran status or any other basis covered by appropriate law. All employment is decided on the basis of qualifications, merit, and business need.

Salary : $115,000 - $145,000

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