Demo

Senior Vehicle EMC Test Engineer

NuStar Technologies
Fremont, CA Full Time
POSTED ON 4/5/2026
AVAILABLE BEFORE 8/2/2026
Must Have Technical/Functional Skills

  • 5 years hands-on lab experience (EMC preferred, automotive electrical testing considered)
  • EMC test equipment operation: Spectrum Analyzers, Signal Generators, Power Meters
  • Vehicle EMC test methodologies: Radiated Emissions, onboard emissions, radiated immunity
  • Vehicle communication tools: CANalyzer or similar for ECU interface
  • Test script development: Bash, Python or similar for automation
  • Electric vehicle architecture knowledge, vehicle mechanical work including disassembly, harness modifications, fuse replacements, LV/HV systems
  • Automotive EMC standards: ISO, SAE, UNECE-R10

Roles and Responsibilities

Execute electromagnetic compatibility testing at vehicle level. Role includes test planning, physical setup, technical bring-up, and vehicle testing in internal and external labs.

Interface with cross-functional teams for vehicle configuration, test tool operation, and data capture to validate against specifications and standards.

Key Responsibilities

Vehicle Preparation and Bring-Up

  • Communicate with vehicle program teams for timelines and test plans
  • Prepare prototype vehicles for EMC testing: install fiber optic converters, current probes, test harnesses
  • Bring up vehicle systems: HV battery, communication buses
  • Coordinate firmware flashing and test mode activation with software teams

Test Execution and Scripting

  • Execute Radiated/Conducted Emissions and Immunity test cases
  • Develop and use scripts (Bash, Python or similar) for vehicle functions and bus monitoring (CAN/LIN/Ethernet)
  • Log vehicle configurations, software versions, hardware revisions

Lab Operations and Coordination

  • Conduct in-house testing and travel to external labs
  • Coordinate with lab technicians for dynamometer/turntable setups
  • Schedule vehicle and equipment movement to test facilities

Debugging and Reporting

  • Troubleshoot EMC test failures with module swaps and experiments
  • Capture and analyze raw test data for trends/anomalies
  • Verify hardware fixes (ferrites, grounding) through testing
  • Support EMC failure resolution with design team

Additional Responsibilities

  • Maintain in-house test setups and instrumentation calibration
  • Support component EMC testing, RF performance, Low Voltage tests as needed
  • Vehicle EMC simulation familiarity: ANSYS, CST or similar

Required Skills

Communication skills (verbal and written)

Education

Bachelors or Masters Degree

Salary Range

$120,000 - $150,000 a year

Salary : $120,000 - $150,000

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