What are the responsibilities and job description for the Controls Engineer position at Lightera?
Job Summary
Lightera, a global leader in fiber optic cable manufacturing, is seeking a Controls Engineer to design, develop, and optimize automation systems for precision fiber optic cable manufacturing. This role focuses on integrating cutting-edge technologies into existing equipment while exploring innovative control and automation solutions to enhance reliability, safety, and throughput.
Key Responsibilities
- Design, program, and maintain PLC/HMI systems, with a strong focus on Siemens PLCs/Drives (TIA Portal, Step 7, SINAMICS, VFDs)
- Support and troubleshoot Rockwell Automation platforms (Logix 5000, SLC 500, PLC-5) where applicable
- Develop, test, and optimize automation solutions to improve manufacturing performance, repeatability, and safety
- Lead or contribute to cross-functional projects from concept through deployment, ensuring cost-effective, scalable, and maintainable controls integration
- Collaboration with Safety Engineering to develop machine guarding solutions, including safety PLCs and safety relay-based systems
- Interface with remote hardware (motors, sensors, actuators, I/O modules, etc.)
- Generate and maintain clear documentation, including wiring diagrams, system architecture, PLC logic, procedures, and troubleshooting guides
- Collaborate with internal teams across manufacturing, R&D, and other Lightera sites to scale and replicate control strategies
- Support the design of custom machinery and automated test setups using 3D CAD tools like SolidWorks and AutoCAD
Preferred Qualifications
- Bachelor’s degree in Electrical Engineering, Mechatronics, Automation, or related field
- 5 years of experience in controls/automation engineering roles in a manufacturing environment
- Experience with fiber optic cable manufacturing or related precision/continuous process industries preferred
- Project Management certification (e.g., PMP) or equivalent project leadership experience desired
- Demonstrated success working independently and collaboratively in fast-paced, technical environments
- Strong communication, organizational, and documentation skills
- A passion for troubleshooting, innovation, and hands-on problem-solving
Why Join Lightera?
At Lightera, we empower our engineers to drive innovation and make a lasting impact in the fiber optics industry. We offer:
- Competitive compensation and performance-based incentives
- Comprehensive benefits (medical, dental, tuition reimbursement, matching 401(k))
- A collaborative, safety-first work culture
- Opportunities for career advancement and technical development