What are the responsibilities and job description for the Engineer, Material Flow position at LER TechForce?
Engineer, Material Flow
Are you looking to work for a company that provides an innovative work environment, and your voice is heard? We have a position for an Engineer, Material Flow.
Who we are:
LER TechForce is an industry leader in Automotive, aerospace, embedded controls, software, functional safety, and engineering talent. For over 20 years LER has been working with customers across North America. Follow us at: LER TechForce on LinkedIn.
What you will be doing:
- Lead the design, analysis, and continuous improvement of material flow systems across warehouse and manufacturing environments.
- Develop and implement strategies that enhance material delivery efficiency, productivity, and overall factory logistics.
- Design and optimize material flow from warehouse to point-of-use using lean manufacturing principles.
- Implement lineside material replenishment systems (e.g., eKanban) to automate material calls and improve delivery efficiency.
- Develop and maintain layouts for material handling systems, maximizing warehouse and production floor space.
- Collaborate with cross-functional teams (Manufacturing, Logistics, IT, Quality, Purchasing, Suppliers) to align material flow with production schedules.
- Lead implementation of pull systems with balanced stock levels at each point of use.
- Manage and maintain the Plan for Every Part (PFEP), analyzing volumes, packaging, transportation, and delivery methods.
- Conduct static and dynamic simulations to identify and mitigate congestion and part shortages.
- Oversee material handling equipment from concept through procurement and operational deployment (e.g., forklifts, tuggers, AGVs/AGCs, carts, racks, low-cost automation).
- Research and evaluate new technologies in material handling and warehouse optimization; develop ROI-based business cases.
- Support cost optimization initiatives, including workstation density and material presentation improvements.
- Apply lean principles such as line balancing, waste elimination, and error-proofing.
- Present material flow strategies and business cases to leadership; manage capital and operational budgets.
What you'll need to be successful:
Essential:
- 8 years of related experience with a Bachelor's degree; 6 years with a Master's degree; 3 years with a PhD; or equivalent experience - preferably in the automotive industry or another high-volume manufacturing environment.
- Proven experience managing material handling equipment from concept to operations.
- Proficiency in AutoCAD, simulation tools, ERP systems, and Microsoft Office (especially Excel).
- Strong analytical, problem-solving, and project management skills.
- Excellent communication, presentation, and interpersonal skills.
- Self-starter with the ability to work independently and manage multiple priorities.
- Ability to thrive in a fast-paced, cross-functional environment.
- Applicants must be authorized to work in the United States on a permanent basis; visa sponsorship is not available.
Preferred:
- Experience with fork-free material delivery strategies, AGVs/AGCs, including kitting/sequencing cells and lean lineside presentation.
- Familiarity with Warehouse Management Systems (WMS) and material tracking technologies.
What you'll get:
- Full benefits: medical, dental, vision, HSA and FSA
- 401K with a match and immediate vesting
- Short-term and Long-term disability, life insurance and other optional benefits
- Employee Assistance Program
- Employee Discounts
- Ongoing professional development opportunities including Technical Training and Leadership Development
- The opportunity to work on industry leading projects
Work Authorization Requirement:
Applicants must be authorized to work in the United States on a permanent basis. We are unable to offer visa sponsorship at this time.