What are the responsibilities and job description for the Automation and Instrumentation Specialist position at Kordsa?
Company Description
Kordsa, founded in 1973 and part of Sabancı Holding, is a global leader in reinforcement technologies with over 49 years of expertise. Known as “The Reinforcer,” Kordsa specializes in tire cord fabric, construction reinforcement, and composite technologies. The company operates globally with a strong emphasis on innovation and cutting-edge R&D, including the establishment of the Composite Technologies Center of Excellence in collaboration with Sabancı University. With a workforce of over 5,000 employees worldwide, Kordsa continues to reshape the reinforcement industry with its pioneering approach and strategic outlook.
Role Description
This is a full-time, on-site Salary, exempt role based in Laurel Hill, NC, for an Automation and Instrumentation Specialist. This role would be responsible for the maintenance and support of all electrical, instrumentation and automation systems. Position will assist site in maximizing automation systems for the greatest performance.
Key Responsibilities and Percentages
- Write PLC programming for new and existing equipment. Programming will also include VFD (AC/Servo Motors), Profinet, Profibus, CAN bus and Ethernet IP devices.
- Troubleshoots and performs repairs on plant-wide electrical, mechanical, hydraulic, and pneumatics systems including but not limited to Electrical Power Distribution, Continuous Processes, and Communication networks.
- Troubleshoots Programmable Logic Controllers (PLC), Variable Frequency Drives (VFD), Servo Motors, and other sophisticated equipment with a variety of test equipment
- Installs machinery and equipment associated with manufacturing, facility, and plant systems
- Modifies machinery components as needed, with prior approval
- Performs specific maintenance tasks and procedures defined and scheduled.
- Performs Instrumentation troubleshooting, repairs and calibrations
- Participates in Preventative Maintenance activities and projects as directed
- Provides assistance to all Maintenance and Production teams as necessary
- Provide Developmental Assistance to co-workers and new hires.
- Provide Technical Assistance on Permanent and Temporary Equipment Modifications
- Provide Procurement Assistance for Projects and unplanned maintenance failures
- Oversee Project Scopes that may require Electrical and mechanical design of experiments.
- Lead and Participate with Lean Efforts (5S, Kaizen, Six Sigma, D.O.E., EIT and etc…)
- Utilize Preventable and Predictable Maintenance Measuring Tools.
- Performs other duties as assigned
Work Environment
This job requires working at various locations throughout the facility. This role will be working around production equipment in varying temperatures and conditions.
Physical Demands
The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. This job will require the use of hand and power tools. This position requires the ability to occasionally lift to 45 pounds. Must be able to bend, stoop, squat, stretch, kneel, and assume awkward positions as is dictated by worksite.
Expected Hours of Work
This is a full-time position. Standard Hours of work are Monday through Friday, 7:00 a.m. to 3:30 p.m., 40 hours per week. Must be able to work a flexible schedule including nights, weekends, holidays, and overtime with little to no notice.
Required Education and Experience
- Electrical Engineering degree or similar technical degree
- 5 years’ prior work experience in industrial maintenance, automation, instrumentation.
- Ability to read American and European Electrical Drawings
- Understands the regulations governing electrical installation and equipment for the National Electrical Code.
- Understands basic electrical controls including but not limited to Relays and RLL (Relay Ladder Logic), instrumentation, limit switches, overloads and proximity switches.
- A strong understanding of the principles and theory of Electricity and Mechanics.
- Must be a skilled electrician familiar with AC and DC. Low voltage circuits up to 600V AC.
Preferred Experience
- Required Education and Experience
- Requires 10 years’ prior work experience in industrial maintenance, automation, instrumentation, PLC programming, HMI programming, and VFD programming.
- Prior working knowledge of electrical and electronic troubleshooting skills including PLC’s (Allen-Bradley, Siemens), Siemens, and VFD’s
- Advanced Personal Computer skills
- Understands the regulations governing electrical installation and equipment for the National Electrical Code.
- Has an in-depth understanding of PLC’s and Ladder logic across multiple communication networks.
- Must be able to read/troubleshoot complex Ladder Logic Programs.
- Must be able to design and size out new electrical panels and feeds.
- Must be able to properly calibrate various instrumentation.
- Ability to understand the Plant Production Network which includes Ethernet, CAN bus, etc.