Manufacturing and Process Engineer

Job Title: Manufacturing and Process Engineer

Company: Intellectt Inc.

Location: New Britain, CT (Onsite)

Job Type: Full Time

Experience Required: 5-7 Years

Job Summary:

We are seeking an experienced Manufacturing and Process Engineer to support new product introductions, manufacturing process development, validation, and continuous improvement initiatives. The ideal candidate will have hands-on experience in machining operations, tooling and fixture implementation, quality planning, and engineering change management.

The successful candidate will work cross-functionally to improve manufacturing efficiency, maintain quality standards, and ensure project deliverables are completed within established timelines.

Key Responsibilities

• Develop and implement risk assessments in accordance with AIAG Failure Mode and Effects Analysis (FMEA) guidelines.
• Develop and maintain quality assurance initiatives aligned with AIAG Control Plan requirements.
• Support the development, coordination, qualification, and execution of Production Part Approval Process (PPAP) activities.
• Implement fixtures, tooling, and gauges while ensuring compliance with Measurement System Analysis (MSA) and Gage R&R requirements.
• Review project proposals and plans to determine timelines, technical requirements, and execution procedures.
• Coordinate engineering design changes and maintain accurate project documentation.
• Review and update preventive maintenance documentation.
• Develop and maintain Standard Operating Procedures (SOPs) and work instructions.
• Monitor First Pass Yield (FPY) data and support manufacturing performance improvement.
• Conduct document audits for new manufacturing cells.
• Update CAD and 3D models using Creo, Pro/ENGINEER (Pro/E), or related engineering tools.
• Coordinate and execute Design of Experiments (DOE) based on project requirements.
• Ensure Product Documentation Notices (PDNs), Process Change Notices (PCNs), quality plans, control plans, and work instructions remain current and aligned.
• Drive continuous improvement initiatives to enhance manufacturing quality, productivity, and process reliability.

Required Qualifications

• Bachelor's degree in Engineering, a related technical discipline, or equivalent practical experience.
• 5–7 years of relevant experience in manufacturing engineering, process engineering, quality engineering, or production operations.
• Experience in automotive, aerospace, or a related manufacturing industry.
• Knowledge of AS9100 quality management standards.
• Practical experience with machining work cells, milling machines, lathes, and profile grinders.
• Hands-on experience developing and implementing manufacturing fixtures and gauges.
• Working knowledge of Geometric Dimensioning and Tolerancing (GD&T).
• Experience with manufacturing process development, validation, quality planning, and continuous improvement.
• Ability to manage assigned projects independently with minimal supervision.
• Strong analytical, problem-solving, written, and verbal communication skills.
• Must be authorized to work in the United States as a U.S. Citizen or Green Card holder.

Preferred Qualifications

• Six Sigma Green Belt certification.
• Experience with CAD design, 3D modeling, and engineering drawing updates.
• Knowledge of AIAG FMEA, Control Plans, PPAP, MSA, and Gage R&R.
• Experience with DOE, process validation, and manufacturing documentation.
• Strong cross-functional collaboration and project coordination skills.

Benefits

Benefits: Eligible employees may have access to benefits offered by Intellectt Inc. in accordance with the applicable benefit plans and eligibility requirements.

Health Insurance: Medical, dental, and vision insurance options are available through a third-party provider. Employees are responsible for paying the full cost of their insurance premiums.

Retirement Benefits: A 401(k) retirement savings plan is available. No employer matching or other employer contributions are provided.

Paid Time Off (PTO): No PTO is provided other than that required by applicable state and local laws.

Equal Employment Opportunity: Intellectt Inc. is an Equal Opportunity Employer. Employment decisions are made without regard to race, color, religion, sex, pregnancy, sexual orientation, gender identity, national origin, age, disability, genetic information, veteran status, or any other characteristic protected by applicable federal, state, or local law.