What are the responsibilities and job description for the Chemical Production Operator position at Inolex?
Duties/Responsibilities
Brief Description
Required Skills/Abilities:
Summary
As a Chemical Production Operator, you will support manufacturing operations at the plant to help ensure the production of cost-effective, timely, and high-quality products in a safe, secure, and sanitary working environment. You will be responsible for maintaining the safe and efficient operation of your assigned work area. Duties include setting up and monitoring production processes, following established safety and quality procedures, and supporting continuous improvement initiatives related to safety, production, and quality.
This role will report directly to the Shift Supervisor, Lead, Production Manager, or other designated management personnel of similar status.
Brief Description
- Operate and monitor chemical processing equipment.
- Monitor gauges, recording instruments, flowmeters, or products to ensure that specified conditions are maintained.
- Drain equipment, and pump water or other solutions through to flush and clean tanks or equipment.
- Flush or clean equipment, using steam hoses or mechanical reamers.
- Open valves or start pumps, agitators, reactors, blowers, or automatic feed of materials.
- Ability to fill packages (drums, pails, totes, bags, etc.) to accurate weights
- Ability to de-drum packages into vessels
- Ability to hook up hoses to pumps, tanks, lances, manifolds, etc.
- Conduct regular checks and inspections of equipment and work areas to ensure they are running efficiently and within specified parameters.
- Record and log data related to production activities, such as batch numbers, chemical quantities, temperatures, and pressure levels.
- Handle and store chemicals in accordance with Material Safety Data Sheets (MSDS) and company guidelines.
- Participate in safety audits, drills, and training sessions as required.
- Perform in-process quality checks to ensure that products meet specified standards and make adjustments as necessary.
- Maintain accurate and up-to-date records of production activities, including batch logs, maintenance records, and safety reports.
- Record operational data, such as temperatures, pressures, ingredients used, processing times, or test results.
- Measure, weigh, and mix chemical ingredients, according to specifications.
- Work closely with the quality control team to ensure product samples are delivered and tested for specific chemical characteristics; pH levels, concentrations, viscosities, etc. and address any defects or inconsistencies in the production process.
- Prepare and submit shift notes to supervisors detailing production outcomes, issues encountered, and corrective actions taken.
- Participate in team meetings to discuss production goals, challenges, and opportunities for improvement.
- Other activities as assigned by management.
Required Skills/Abilities:
- Excellent verbal communication skills.
- Excellent organizational skills and strong attention to detail.
- Excellent analytical skills.
- Clear and effective written and verbal communication skills.
- Proficient with Microsoft Office Suite or related software.
- Efficient time management skills.
- Ability to read and understand manuals and maintain proper records.
- Ability to collaborate with others and work independently.
- Ability to troubleshoot and solve problems.
- Implementation of continuous improvement/lean tools.
- Strong leadership, team building, people/operations management and coaching skills.
- High School diploma, accreditation from a technical school or applicable skilled trades program strongly preferred.
- Minimum of 2 years of hands-on experience in a chemical manufacturing facility, batch manufacturing, or an equivalent combination of education and experience.
- Proven leadership and team-building skills.
- Excellent problem-solving and decision-making abilities.
- Strong communication and interpersonal skills.
- Proficiency in mathematical concepts (algebra, statistics, geometry) as it applies to practical situations.
- Proficiency in Microsoft Office Suite and familiarity with ERP systems.
- Proficient computer and MRP skills required. MS Dynamics strongly preferred.
- Shift work is required.
- Located in a chemical plant.
- Must wear designated safety gear and PPE when appropriate.
- Must be able to lift, push, pull, up to 55 pounds at a time; squatting and kneeling.
- Must wear safety gear, such as goggles and gloves, when handling box cutters or similar tools.
- Walking between departments, using stairs and climbing ladders.
- Bending, crouching, kneeling and the ability to lift 50 lbs. manually and unassisted.
- As part of the manufacturing process, you will be inside a controlled room at a constant of 100F.
Summary
As a Chemical Production Operator, you will support manufacturing operations at the plant to help ensure the production of cost-effective, timely, and high-quality products in a safe, secure, and sanitary working environment. You will be responsible for maintaining the safe and efficient operation of your assigned work area. Duties include setting up and monitoring production processes, following established safety and quality procedures, and supporting continuous improvement initiatives related to safety, production, and quality.
This role will report directly to the Shift Supervisor, Lead, Production Manager, or other designated management personnel of similar status.