Job Function:
Welding Automation Applications Engineer
Up to $125,000/yr • Pewaukee, WI Area (100% Onsite / ~15% Travel) • 1st Shift / Mon-Fri • Full-Time / Direct Hire
- Compensation & Earnings: Baseline salary up to $125,000/yr depending on experience, backed by a comprehensive corporate benefits package including health/dental/vision/life, 401(k) retirement match, and strong work/life balance.
- Company Culture & Stability: Direct-hire seat with a premier, family-owned custom automation integrator offering cutting-edge technology, dedicated R&D, zero micromanagement, and long-tenured team culture.
- Core Technical Scope: Primary pre-sales technical lead for robotic welding cells; evaluating customer prints for weld feasibility, conducting sample trials, specifying equipment/tooling, and developing technical proposal concepts.
- Work & Travel Model: 100% W-2 onsite seat in the Pewaukee, WI area, with light domestic and occasional international travel (~15%) to customer sites for technical discovery and proposal presentations.
- Strict Requirements: U.S. Citizenship or Permanent Residency (Green Card) required; 2-year technical or 4-year engineering degree; progressive hands-on experience in robotic welding, GMAW/GTAW metallurgy, and pre-sales applications/quoting.
If you are a creative welding automation specialist who loves cutting-edge technology and thrives on solving complex technical puzzles, this direct-hire seat with an industry-leading custom systems integrator offers an exceptional career path. We operate as a true extension of the customers' R&D departments—building custom, high-value automated systems that have never been created before. Serving as the primary technical interface during the pre-sales and proposal phase, you will evaluate customer parts and prints, determine weld feasibility, architect robotic cells, and partner with sales and engineering to deliver high-margin, manufacturable automation proposals.
What You Will Be Doing (Daily Responsibilities)
- Lead Technical Feasibility: Serve as the main pre-sales technical point of contact, reviewing customer parts, engineering drawings, and specs to evaluate weld feasibility and application scope.
- Architect Welding Automation Concepts: Select and specify welding processes (GMAW, GTAW, robotic arc), power sources, tooling concepts, and robotic cell layouts (FANUC, ABB) tailored to project budgets.
- Develop Technical Proposals: Partner with Sales and Engineering to generate technical proposal content, including preliminary layouts, cycle time estimates, labor hours, and equipment BOMs.
- Conduct Process Trials & Testing: Coordinate weld sample evaluations, process trials, and feasibility testing to validate proposed automation solutions prior to customer contract.
- Customer Collaboration & Travel: Travel to customer facilities (~15% domestic/international) to gather technical requirements, lead design reviews, and present proposed automation solutions.
- Code & Compliance Oversight: Ensure proposed weld processes adhere to industry standards (AWS D1.1, ASME Section IX) and customer specs, including defense-adjacent application requirements.
What We Are Looking For (Requirements & Qualifications)
- Robotic Welding & Pre-Sales Experience: 7 years of Technical expertise in welding automation, pre-sales application engineering, or robotic systems integration.
- Process & Metallurgy Mastery: Solid understanding of GMAW/MIG, GTAW/TIG, and robotic arc welding processes, understanding how material selection and joint fit-up impact automation feasibility.
- Engineering CAD & Layout Literacy: Proficiency reviewing or drafting conceptual cell layouts using AutoCAD, SolidWorks, or similar 2D/3D design tools.
- Customer-Facing Communication: Professional presentation and communication skills to interface directly with client engineering teams and plant leadership.
- Location & Authorization: U.S. Citizenship or Green Card holder residing within a comfortable 45-minute daily driving radius of the Pewaukee, WI area.
Preferred Technical Assets (Bonus Skills)
- Educational Background: Bachelor’s degree in Welding Engineering, Mechanical Engineering, or related technical discipline; or equivalent hands-on industry experience.
- Industry Certifications: AWS Certified Welding Engineer (CWEng), Certified Welding Inspector (CWI), or similar formal credentials.
- Robotics & Simulation Software: Experience with FANUC , ABB RobotStudio, or offline programming simulation platforms.
Please apply here or at impactsolutions.com/opportunities where you can see and apply for any of our open positions.
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