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Senior Packaging Engineer

Icon Consultants
Leesburg, VA Contractor
POSTED ON 11/18/2025 CLOSED ON 1/17/2026

What are the responsibilities and job description for the Senior Packaging Engineer position at Icon Consultants?

This position will be an active member of the #### packaging team responsible for both sterile and non-sterile packaging configurations for medical devices. This role will be responsible for performing professional engineering work in the conception, specification, design, manufacture and testing of medical device packaging. This person will work with design teams and suppliers by managing the packaging process. They will support the development of new packaging solutions through the full life cycle, including conceptual design, process development, and continuous improvement. This person will assist the development of Standard Operating Procedures which govern the design and development of product packaging.Essential duties & responsibilities:Provide technical support in the development of new and sustainment of existing packaging configurations inclusive of performance and cost considerationsDevelop packaging designs from concept to final release including CAD documentation in support of both the sterile and non-sterile delivery of medical devices to the operating roomCreate and maintain component specifications for all primary, secondary and tertiary packaging and develop, conduct, and analyze the testing of this packagingInterface with internal product development engineering teams to define package design solutions; manage multiple projects to meet established timelinesDevelop an understanding of #### package manufacturing processesIdentify viable primary packaging options and alternatives, defining technical parametersDevelopment of secondary shipment packagingSupport the development of risk management documents relative to packaging, in coordination with the project teamContribute to the design and validation of cases and trays intended for the transportation and terminal sterilization of 'non-sterile' medical devices in the hospitalWork with suppliers and subcontractors to ensure the optimal design is completed on time, by fully understanding the suppliers' processes and their integration with #### operationsSupport cost reduction activities and indications or market expansion opportunitiesDevelop and maintain a professional knowledge of emerging trends in packaging technology and materialsBegin to develop credibility as a thought leader in both Sterile and Non-Sterile Packaging of medical devicesDevelop the skill set and background to become credentialed in packaging through continuous learning in the professionEducation & special trainings:Bachelors of Science in Packaging Engineering, Quality Engineering, Mechanical Engineering, Materials Science, or MicrobiologyQualifications & experience:2 years of hands-on experience in packaging design and development. Medical Device packaging design/development preferredSome experience drawing packaging designs in CAD (Solidworks or Creo preferred)Strong knowledge of QSRPersonally driven and detail orientedGood technical communication skillsFamiliarity with design controls within a regulated industryCompany Description***PLEASE ATTACH RESUME*** ***PLEASE ATTACH RESUME******PLEASE ATTACH RESUME*** ***PLEASE ATTACH RESUME******PLEASE ATTACH RESUME*** ***PLEASE ATTACH RESUME***

Salary : $45 - $48

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