Demo

Process Metallurgy Intern

Hydro Extrusion USA, LLC
Cressona, PA Intern
POSTED ON 4/15/2026
AVAILABLE BEFORE 6/15/2026
Process Metallurgy Intern
Location:

Cressona, PA, US, 17929

Career area: Engineering
Department: Downstream R and D - Troy
Job Type: Internship
Apply by: April 21 , 2026

Hydro Extrusions is a world-leading aluminium extrusion business counting around 100 production sites in 40 countries and employing 20,000 people. Through our unique combination of local expertise, global network, and unmatched R&D capabilities, we can offer everything from standards profiles to advanced development and manufacturing for most industries.Since 1905, Hydro has turned natural resources into valuable products for people and businesses with focus on a safe and good workplace for our 30,000 employees in more than 140 locations.

What we offer you

Summary:

The Intern will support key Cressona initiatives through handson project work, including aluminum product evaluation and process improvement activities as guided by the functional manager. This role is ideal for a detailoriented, motivated individual with a strong technical mindset who is eager to learn how aluminum industrial manufacturing is sustained and enhanced by materials evaluation, research, and product development. The intern will contribute to meaningful efforts enabling safe, continuous improvement for the Cressona Operation.

What you will be doing
  • Combine practical knowledge with available technical resources to stabilize and support production operations and increase productivity and improve quality.
  • Metallographic preparation and analysis towards root cause investigation of production issues or development of new processes within aluminum extrusion.
  • Perform various mechanical testing methods towards mechanical performance evaluation of extruded aluminum
  • Participate in project planning and execution, identifying and correcting deviations as they arise throughout project progression.
  • Collaborate with internal stakeholders across departments to advance Cressona initiatives and support plant needs.
What will make you successful?

Required Education/Experience:

  • Actively pursuing a bachelor's or master's degree in Metallurgy, Materials Science, Engineering, or Technology.

Preferred Skills/Qualifications:

  • Industrial and laboratory experience with metals (aluminum preferred) and manufacturing processes are a plus.
  • Demonstrated hands-on aptitude for root-cause analysis relative to quality investigations.
  • Material testing and characterization, light optical/scanning electron microscope familiarity.
  • Demonstrated ability to collect, organize, analyze, and interpret data at scale.
  • Strong communication skills and the ability to engage effectively with crossfunctional stakeholders.
  • Curiosity, initiative, and a willingness to learn in a fastpaced manufacturing environment.
Equal opportunities

Hydro in North America is an Equal Opportunity Employer where all phases of employment are based strictly upon the qualifications of the individual as related to the work requirements of the position. This policy is applied without regard to race, sex, sexual orientation, gender identity, religion, national origin, ancestry, age, disability, veteran status, marital status or any other category protected by law. We strive to provide equal opportunities for all to contribute and succeed with us.

If you need an accommodation in order to complete the application, please contact Hydro Recruiting via email at recruiting.north.america@hydro.com

Possible work locations
Why Hydro?

Are you looking to make a real impact? For over a century, our people have been the driving force in solving some of the world's most pressing issues - and we hope you'll join us in solving the next century's. Whether you're working to close the loop at one of our recycling facilities or ensuring efficient renewable energy processes to decarbonize aluminium production, your contributions make an impact in our shared purpose of propelling our industries and the world into a greener future.

Why Hydro?

Are you looking to make a real impact? For over a century, our people have been the driving force in solving some of the world's most pressing issues - and we hope you'll join us in solving the next century's. Whether you're working to close the loop at one of our recycling facilities or ensuring efficient renewable energy processes to decarbonize aluminium production, your contributions make an impact in our shared purpose of propelling our industries and the world into a greener future.

A job where you make a difference

A key part of succeeding in this mission involves encouraging a collegial environment where our differences are acknowledged as our greatest competitive advantage.

Your diverse perspective makes us stronger. Our global diversity, inclusion and belonging program enables us to cultivate a high-performing and inclusive workplace where everyone feels valued.

Your career journey is unique. We strive to provide you with the support needed to achieve your full potential. With our global reach, inclusive culture, and cutting-edge technology you'll have the opportunity to build a career that aligns with your strengths and passions.

Join our global community of over 30,000 people with a presence in 40 countries and united by the values of Care, Courage and Collaboration. At Hydro, you have the chance to make a difference in the industries that matter. Explore our world and the heart of our operations.

A job where you make a difference

A key part of succeeding in this mission involves encouraging a collegial environment where our differences are acknowledged as our greatest competitive advantage. Your diverse perspective makes us stronger. Our global diversity, inclusion and belonging program enables us to cultivate a high-performing and inclusive workplace where everyone feels valued.

Your career journey is unique. We strive to provide you with the support needed to achieve your full potential. With our global reach, inclusive culture, and cutting-edge technology you'll have the opportunity to build a career that aligns with your strengths and passions. Join our global community of over 30,000 people with a presence in 40 countries and united by the values of Care, Courage and Collaboration. At Hydro, you have the chance to make a difference in the industries that matter. Explore our world and the heart of our operations.

A job where you make a difference

A key part of succeeding in this mission involves encouraging a collegial environment where our differences are acknowledged as our greatest competitive advantage. Your diverse perspective makes us stronger. Our global diversity, inclusion and belonging program enables us to cultivate a high-performing and inclusive workplace where everyone feels valued.

Your career journey is unique. We strive to provide you with the support needed to achieve your full potential. With our global reach, inclusive culture, and cutting-edge technology you'll have the opportunity to build a career that aligns with your strengths and passions. Join our global community of over 30,000 people with a presence in 40 countries and united by the values of Care, Courage and Collaboration. At Hydro, you have the chance to make a difference in the industries that matter. Explore our world and the heart of our operations.

 

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