Demo

Powertrain Cooling Applications Engineer

Hanon Systems
Novi, MI Full Time
POSTED ON 7/9/2026
AVAILABLE BEFORE 9/9/2026

The selected candidate will be responsible for developing powertrain cooling (PTC) heat exchangers and modules

meeting all customer specifications and program milestones and deliverables.

 

Primary Responsibilities:

  • Lead the Design, Development, and Release of heat exchangers
  • Ensure designs conform to customer specifications, including application of Hanon standards
  • Interface with the customer
  • Apply APQP to the application (i.e. DFMEA, SCIF, DFM/A, DVP&R, Dim/Tol analysis, proto Control Plan)
  • Select materials aligned with Materials Engineering, Purchasing and manufacturing strategies
  • Develop and maintain prototype and production Bill of Materials
  • Lead and organize prototype materials and process planning, including tooling cost and timing
  • Direct prototype dimensional and quality controls
  • Manage test material, component, and end item logistics and storage
  • Provide direction to CAD, CAE, and lab testing personnel
  • Lead and organize validation testing per the DV plan
  • Assess test results and apply design and/or prototype quality countermeasures as necessary
  • Report application design changes and lessons learned to Hanon Core Engineering
  • Release and sign-off of drawings, ensuring drawings align with corporate design standards
  • Execute and document all product design deliverables in Hanon’s Product Development System
  • Interface frequently with global PD, Manufacturing, and Program Management activities
  • Support production launches and cost-reduction initiatives

 

Years of Experience:

  • 1-5 years preferred

 

Education:

  • Bachelor of Science in Engineering required; Mechanical Engineering preferred

 

Desired Competencies, Experience, & Qualifications:

  • Demonstrated ability to design, develop, test, and launch Heat Exchangers and related components
  • Understanding of heat transfer and structural principles
  • Application of Matlab to heat transfer and thermodynamics
  • Proficient with Microsoft Office; Word, Excel, PowerPoint
  • Advanced Excel / VBA macros proficiency
  • Experience in the design of injection molded plastic and formed aluminum components
  • Experience in quality planning disciplines such as DFMEA, SCIF, DFM/A, other
  • Experience applying APIS IQ FMEA software
  • Able to interpret and apply CFD and CAE results to optimize component design
  • Application of Matlab to data processing/database searches
  • Problem solving skills
  • Experienced in project planning and management
  • Ability to conduct Technical Design Reviews according to industry disciplines
  • Work closely with the lab on the test set-up, execution, and report-outs

 

Special Requirements:

  • Travel required to suppliers, customers, and corporate manufacturing plants; international as required.
  • Overtime may be required during some time periods.

Hanon Systems is an equal-opportunity employer committed to a culturally diverse workforce.

Salary.com Estimation for Powertrain Cooling Applications Engineer in Novi, MI
$106,198 to $127,396
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