Assistant Kiln Operator

POSITION SUMMARY

Assist the Kiln Operator to control the kiln process through standard operating procedures utilizing instrument readings, laboratory test results and physical observations to safely produce a quality product.  Duties are usually performed during a 12-hour rotating shifts.    The swing shift is a 2-2-3 rotation; work 2, off 2, work 3, off 2, work 2, off 3 and repeats itself.  Every time you come back to work you switch shifts between days and night.   It adds up to working every other weekend and once a month you have a long weekend off, starting at 6am Friday until Tuesday 6am.  The plant runs 24/7/365 and if your schedule falls on the holidays you are expected to work the holiday unless you have approved time off.

DUTIES AND RESPONSIBILITIES

• Operate computer-controlled systems for kiln operation with a full understanding of the process, equipment, and associated controls & instrumentation

• Perform product sampling and laboratory testing to maintain quality control

• Maintain shift records of operational, environmental, and safety data

• Primary goals of Assistant Kiln Operator:

  • Strict adherence to all safety & environmental rules

  • Proper operation & maintenance of equipment

  • Stable process operation with consistent product quality

• Perform routine equipment inspection, lubrication, & minor maintenance

• Perform routine clean-up of assigned areas

• Assist maintenance personnel as required

• Tolerate intermittent exposure to temperature extremes, dust, noise, and vibration

• Position includes a lot of walking, climbing of stairs and ladders

• Work in adverse outdoor weather conditions

• Assist in loading trucks, rail cars, stone, & coal as required

QUALIFICATIONS 

• High school diploma and 2 years of industrial experience

• The ability to communicate fluently to convey, exchange, and understand questions, ideas and instructions in both verbal and written form

• Possess good math skills including four basic arithmetic functions and common units of measurement

• Possess computer skills sufficient to work with JDE, Labware, Microsoft Excel, and the ability to learn and understand PLC’s (programmable logic controllers)

• Able to access and work in ALL areas of plant which include heights up to 125’ above ground level, and confined spaces

• Lifting, carrying, pushing or moving of 50 pounds minimum

• Ability to detect safety hazards and equipment malfunctions, and respond accordingly

• Knowledge of lubrication and service requirements of machinery

• Ability to safely operate or learn to operate front-end loader, skid-steer loader, track mobile and forklift

• Ability to work as part of a team and work independently

• Ability to fill in for other shifts; potentially nights or weekends as necessary

• Ability and willingness to be cross-trained in other job functions