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ERS Reliability Engineer

GM Performance Power Units
Concord, NC Full Time
POSTED ON 3/30/2026
AVAILABLE BEFORE 4/29/2026
GM Performance Power Units - Concord, NC

ERS Reliability Engineer - Onsite

Job Summary

At GM Performance Power Units (GM PPU), we're at the forefront of electric powertrain innovation for Formula 1. As an ERS Reliability Engineer, you'll play a pivotal role in ensuring our Energy Recovery Systems (ERS), including the Motor Generator Unit (MGU), Control Unit (CU/inverter), Energy Storage (ES/battery), and DC-DC converter, meet the highest standards of performance, durability, and efficiency in the most demanding racing environments.

Key Responsibilities

  • Analyze equipment failure data to identify patterns and trends in powertrain components.
  • Conduct root cause analysis to determine underlying causes of problems in EV powertrains.
  • Develop and implement new procedures for monitoring and testing powertrain equipment.
  • Design and execute reliability tests for powertrain components, including thermal shock testing and power cycling.
  • Collaborate with cross-functional teams to integrate reliability considerations into all aspects of powertrain design and development.
  • Perform complex simulations and analyses using industry-standard software tools like ETAP, PSCAD, LTspice, and MATLAB/Simulink.
  • Develop and refine reliability metrics and targets for powertrain components.
  • Create and maintain technical documentation, including failure mode and effects analysis (FMEA) reports.
  • Collaborate with manufacturing and suppliers to ensure component reliability meets or exceeds specifications.

Qualifications

  • Bachelor's or Master's degree in Electrical, Mechanical, or Systems Engineering.
  • Minimum of 5 years of experience in reliability engineering, with a focus on electric vehicle powertrains or similar complex electromechanical systems.
  • Strong knowledge of reliability engineering principles and practices.
  • Proficiency in statistical analysis and reliability prediction techniques.
  • Experience with reliability testing methodologies and equipment.

Desirable Skills

  • Experience with Hardware-in-the-Loop (HIL) testing and validation for EV powertrains.
  • Knowledge of battery management systems and high-voltage power electronics.
  • Familiarity with electric motor drives and their reliability considerations.
  • Understanding of thermal management in high-power density applications.
  • Experience with reliability-centered maintenance (RCM) techniques.

Personal Attributes

  • Strong analytical and problem-solving skills.
  • Excellent communication and ability to collaborate across multidisciplinary teams.
  • Attention to detail and commitment to high-quality engineering practices.
  • Continuous improvement mindset to enhance reliability of EV powertrain components.
  • Safety-conscious approach to identify and mitigate potential hazards in high-voltage systems.

Drive the Future of Motorsport with GM PPU!

At GM PPU, we’re not just building power units — we’re shaping the future of Formula 1 technology. Our culture of collaboration fuels creativity and innovation, empowering you to make a real impact on the track. Every idea counts, every breakthrough matters, and every team member contributes to our competitive edge.

If you’re passionate about revolutionizing electric powertrain technology and ready to help us push the limits of performance, this is your chance to join a high-energy, cutting-edge team on a mission to dominate the grid. Your journey to F1 starts here! Apply today and become part of something extraordinary.

GM Performance Power Units and all affiliated companies are Equal Opportunity employer(s). Minorities, women, veterans, and individuals with disabilities are encouraged to apply. For more information regarding the EEOC, please visit https://www.eeoc.gov/employers/upload/poster_screen_reader_optimized.pdf.

Only direct hires need apply to or inquire about job postings at GM Performance Power Units. We are not accepting calls, resumes or applications from recruiting firms at this time.

Salary.com Estimation for ERS Reliability Engineer in Concord, NC
$107,637 to $126,180
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