What are the responsibilities and job description for the ERS ML Design Optimization Engineer position at GM Performance Power Units?
GM Performance Power Units - Concord, NC
ERS ML Design Optimization Engineer - Onsite
Job Summary
GM Performance Power Units (GM PPU) seeks an ERS Simulation ML Engineer to join our team in Concord, NC. This role leverages ML for design optimization, simulation acceleration, and performance analysis of ERS systems (MGU-K, CU-K, ES) using telemetry and physics-based data. Focus on surrogate models to reduce sim cycles while meeting FIA constraints.
Key Responsibilities
You’ll play a pivotal role in ensuring the reliability and performance of a next-generation Formula 1 power unit. Our culture rewards precision, innovation, and the relentless pursuit of performance.
Please note: GM Performance Power Units and all affiliated companies are Equal Opportunity employer(s). Minorities, women, veterans, and individuals with disabilities are encouraged to apply. For more information regarding the EEOC, please visit https://www.eeoc.gov/employers/upload/poster_screen_reader_optimized.pdf.
Only direct hires need apply to or inquire about job postings at GM Performance Power Units. We are not accepting calls, resumes or applications from recruiting firms at this time.
ERS ML Design Optimization Engineer - Onsite
Job Summary
GM Performance Power Units (GM PPU) seeks an ERS Simulation ML Engineer to join our team in Concord, NC. This role leverages ML for design optimization, simulation acceleration, and performance analysis of ERS systems (MGU-K, CU-K, ES) using telemetry and physics-based data. Focus on surrogate models to reduce sim cycles while meeting FIA constraints.
Key Responsibilities
- Design cooling systems for MGU-K, CU-K, and ES, including heat exchangers, interfaces, and fluid routing.
- Perform thermal simulations using STAR-CCM , ANSYS, or equivalent for CFD/CHT analysis.
- Analyze telemetry data to optimize thermal performance across duty cycles.
- Collaborate with ERS, electronics, mechanical, and integration teams for system packaging.
- Support prototype testing (dyno, track, thermal cycling) and validation.
- Ensure DFM with suppliers for manufacturability and regulatory compliance.
- Document thermal models, results, and trade-offs for review.
- Bachelor's degree in Mechanical or related field; Master's preferred.
- 3 years in thermal management, preferably motorsport or high-power electronics.
- Proficiency in CFD/thermal tools (STAR-CCM , ANSYS, SimScale).
- Strong heat transfer knowledge for electric motors, power electronics, batteries.
- Experience with materials and processes for extreme environments.
- Familiarity with F1 ERS regulations.
- Specific F1 ERS thermal design (MGU-K, CU-K, ES).
- Advanced cooling (oil spray, immersion, phase change).
- Thermal interface optimization and packaging in tight constraints.
- Telemetry analysis and controls integration.
- Results-driven under aggressive timelines.
- Innovative problem-solver balancing trade-offs.
- Excellent cross-functional communicator.
- Detail-oriented with continuous improvement mindset.
- Passionate about F1 technology.
You’ll play a pivotal role in ensuring the reliability and performance of a next-generation Formula 1 power unit. Our culture rewards precision, innovation, and the relentless pursuit of performance.
Please note: GM Performance Power Units and all affiliated companies are Equal Opportunity employer(s). Minorities, women, veterans, and individuals with disabilities are encouraged to apply. For more information regarding the EEOC, please visit https://www.eeoc.gov/employers/upload/poster_screen_reader_optimized.pdf.
Only direct hires need apply to or inquire about job postings at GM Performance Power Units. We are not accepting calls, resumes or applications from recruiting firms at this time.