What are the responsibilities and job description for the CMM Programmer position at Exalta Group?


Job Title: CMM Programmer	Department: Quality
Reports To: Quality Manager	FLSA Status: ☐Exempt ☒Non-Exempt
Direct Report(s): 0	Position Type: Full-Time	Shift: 1st
Job Summary: Responsible for programming and operating coordinated measurement machine to perform complex geometric dimensional inspections on first pieces, in-process, and finished products to ensure compliance to customer and print specifications. Provide the necessary support to engineering and production to achieve the desired optimal quality outcome.
Essential Duties and Responsibilities: Develop, edit, and implement existing programs using Zeiss Calypso software from 3D solid-models and 2D drawings as per requirements. Write, edit, and maintain CMM programs based on customer/company specifications in a fast-paced environment. Writing the inspection instructions for engineering and quality assurance approval per applicable quality plans and customer specifications. Maintain and improve library programs to maintain current drawing revisions. Create, maintain, and follow secure and accessible CMM program folder and file structures. Optimize programs and processes to maximize productivity and quality to eliminate scrap. Working closely and assisting CMM operators on best practices with both machine operation and quality inspection methods. Lead in training of CMM users to improve equipment reliability and operator level of knowledge. Support the operators in troubleshooting daily issues with CMMs on the shop floor. Program and run Vision/Laser/Touch Probe systems. Develop inspection routines and methods including concepts for fixtures and gages. Interpret blueprints and specifications related to geometric tolerancing, gauging, statistical requirements, control plan and other customer/internal requirements. Inspect the first article parts, in-process and final inspection on assemblies, and materials for workmanship and conformance to the specifications, drawings. Investigating the floor rejects for root cause and corrective action. Participate in the material review activities to determine nonconforming product dispositions and corrective actions. Design and develop part fixture for proper measuring setup with instruction from senior programmer. Responsible for meeting 21 CFR 820 & ISO 13485 requirements and providing an atmosphere and direction for continuous improvement. Willingness to learn new technologies and machine/equipment applications. Always maintain acceptable housekeeping standards to ensure a safe and productive work environment for all employees. Continually suggest and support implementation of ideas to improve safety, quality, cost, and on-time delivery; work to help make Intech a better company and better place to work.

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Demonstrate regular and consistent attendance and punctuality. Work overtime as required.
All other duties as assigned.

Knowledge, Skills & Competencies:

Minimum 2 years’ experience as a CMM Programmer using Calypso and PCDMIS software with 2 years’ experience as a quality inspector.
Strong manufacturing background in job shop and a dream to work with quality, engineering, and operations on the shop floor.
Must be able to use a wide range of measurement devices such as optical comparators, indicators, micrometers, verniers, threaded and straight pug gages, pitch micrometers, CMM, etc.
Must be able to read and interpret mechanical drawings, specifications and inspection instructions and determine product conformance based on such documents.
Ability to identify different materials and their relationship to design (form, fit, and function).
Thoroughly understands how to read and interpret Geometric Dimensioning and Tolerancing (GD&T) callouts

on part prints to effectively run quality parts.

Must be adaptable to a changing environment, completing demands and is able to deal well with frequent change, delays, or unexpected events.
Advanced mathematical abilities include knowledge of arithmetic, algebra, geometry, calculus, statistics, and their applications.
Critical thinking and advanced decision-making skills.
Computer literate in Microsoft office products and QMS.
Ability to read, comprehend, follow, and document work instructions, blueprints, routers, and standard operating procedures.
Ability to communicate and interact effectively, professionally, and constructively.
Comply with and maintain 5S and safe work environment practices.
Experienced in a medical device, ISO/FDA, job shop environment preferred.

Work Environment:

The work environment characteristics described below are representative of that which an employee encounters while performing the essential functions of this job in a manufacturing environment.

The noise level in the work environment is usually moderate.
100% of time is spent in the manufacturing plant environment.
Regularly work around moving mechanical parts.
Wear common protective or safety equipment such as safety glasses, gloves, and hearing protection.

Physical Demands:

The physical demands described below are representative of those that must be met by an employee to successfully perform the essential functions of this job. In accordance with the Americans with Disabilities Act, as amended, and all other applicable laws, Intech provides reasonable accommodations for qualified persons with disabilities. A qualified individual is a person who meets skill, experience, education, or other requirements of the position, and who can perform the essential functions of the position with or without reasonable accommodation.

While performing the duties of this job the employee is regularly required to stand, sit, walk, crouch, bend, use hands to finger, handle, or feel and reach with hands and arms, exchange information and hear the operation of the machines.
Requires the ability to lift 25 lbs. and be able to push and pull.

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Wear common protective or safety equipment such as safety glasses, gloves, and/or hearing protection.
Reaction time is important to quickly respond to sound and/or sight of machine malfunction.
Specific vision abilities required by this job include close vision, distance vision, color vision, peripheral vision, depth perception and the ability to adjust focus.
Ability to concentrate on a task over a long period of time without being distracted.
Must not present a risk of injury to self or others while engaged in company duties.

Education, Experience, Certifications, and/or Licenses Requirements:

Technical degree and/or Quality Certification preferred. Will accept High School Diploma, GED, Trade School, or equivalent work experience.
Minimum of 2 years in ISO/FDA machine shop, contract manufacturer experience.

Other Duties:

The above statements are intended to describe the general nature and level of work being performed by employees assigned to this classification. They are not intended to be construed as an exhaustive list of all responsibilities, duties and skills required of employees assigned to this position. The employment relationship continues to be “at-will”.

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