What are the responsibilities and job description for the Manufacturing Engineer position at ESCO Maritime Solutions?
Key Responsibilities
Design, develop, and improve manufacturing processes, procedures, and layouts to achieve production goals
Identify and implement cost-effective process improvements, including automation, tooling upgrades, and workflow optimizations
Conduct time and motion studies, process flow analysis, and capacity planning to maximize efficiency and throughput
Collaborate with cross-functional teams, including design engineers and production managers, to ensure seamless integration of processes
Provide technical support and guidance to production teams to resolve manufacturing issues and achieve production targets
Investigate and troubleshoot process failures, quality problems, and equipment malfunctions, and implement corrective actions
Develop and maintain production documentation, including work instructions, process specifications, and standard operating procedures (SOPs)
Perform root cause analysis and implement preventive measures to minimize production downtime and ensure product quality
Drive continuous improvement initiatives using Lean Manufacturing principles, such as 5S, Six Sigma, and Kaizen
Identify and eliminate waste, reduce variability, and streamline production processes to optimize productivity and reduce costs
Lead or participate in cross-functional teams to implement lean tools and techniques and foster a culture of continuous improvement
Conduct regular process audits and performance evaluations to track progress and identify areas for further improvement
Identify, evaluate, and recommend new equipment, tools, and technologies to improve manufacturing processes and capabilities
Collaborate with equipment vendors to ensure proper installation, commissioning, and validation of new equipment
Develop and maintain preventive maintenance schedules and procedures to ensure optimal equipment performance and longevity
Provide training and guidance to operators and maintenance personnel on equipment operation and maintenance best practices
Collaborate with quality engineers and inspectors to develop and implement quality control plans and ensure adherence to quality standards
Conduct process capability studies, statistical analysis, and gauge repeatability and reproducibility (R&R) studies to ensure process capability
Participate in internal and external audits, ensuring compliance with relevant regulations, standards, and certifications
Implement and maintain appropriate documentation and recordkeeping systems to support regulatory requirements
Lead or contribute to cross-functional projects related to process improvement, new product introductions, and cost reduction initiatives
Collaborate with design engineers to ensure manufacturability of new products and effective transfer from R&D to production
Coordinate with suppliers and vendors to ensure timely delivery of materials, equipment, and services
Monitor project timelines, budgets, and milestones, and provide regular progress updates to stakeholders
Adhere to and promote safety protocols and practices to ensure a safe working environment for all employees
Identify and address potential safety hazards and environmental risks in manufacturing processes
Stay updated with relevant health, safety, and environmental regulations, and implement necessary measures to achieve compliance
Required Skills
Bachelor's degree in engineering (preferably in mechanical, industrial, or manufacturing engineering)
3–5-years relevant work experience to include strong knowledge of manufacturing processes, including machining, assembly, fabrication, and automation
Proficiency in process optimization, Lean Manufacturing, and quality improvement methodologies
Familiarity with CAD/CAM software and manufacturing simulation tools
Experience with statistical analysis, data-driven decision making, and process control techniques
Excellent problem-solving, analytical thinking, and decision-making skills
Strong communication and interpersonal skills
This position requires either a US Person or a non-US Person who is eligible to obtain any required Export Authorization
Compensation Information
Base Salary Range: $100,000- $ 120,000 USD (Annually)
Please note, this is the expected compensation however, ESCO Maritime Solutions considers many factors in determining compensation prior to office, such as: responsibilities and scope of role, candidate's work experience and education related to position, applicable certifications or trainings, business and market conditions.
Salary : $100,000 - $120,000