What are the responsibilities and job description for the Production Technician - Necker position at Envases US Aluminum Division?
Brief Description
POSITION SUMMARY:
Our Waco, TX facility manufactures aluminum beverage cans commonly used for soft drinks, beers, energy drinks, teas and non-carbonated beverages. Using state of the art can-making technology, this high speed environment provides rewarding manufacturing opportunities.
The Production Technician for the Necker/Flanger Machine is responsible for the continuous, high-speed operation, monitoring, and adjustment of the equipment that performs the final dimensional forming of the can body. This role ensures the cans meet extremely tight specifications for the neck opening and flange width, which is critical for can integrity and seaming with the lid at the beverage filler.
Essential Job Functions
MACHINE OPERATION AND PROCESS CONTROL
EDUCATION & EXPERIENCE:
The above statements are intended to describe the general nature and level of work being performed by people assigned to this job. They are not intended to be an exhaustive list of all responsibilities, duties, and skills required of personnel so classified. Management maintains the right to assign or reassign duties and responsibilities to this job at any time.
Environmental & Physical Factors
The physical demands and work environment described below represent the activities and surroundings of the position(s). Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Works primarily in a warehouse/manufacturing facility. Daily contact with other departmental personnel. Occasionally works in all weather conditions, extreme temperatures, around chemicals and chemical fumes/emissions, dusty & clean environments. Frequently works with electrical and mechanical hazards. When working with surplus and scrap materials, will frequently be required to work outside and/or in an unaired conditioned warehouse. Continuous use of vision, hearing and speech. Frequent sitting, standing, walking and occasional bending. Will lift, carry, pull / push, and reach for supplies and on occasion lifting (up to 50 lbs.) while performing various aspects of the job; Will need to climb stairs, climb ladders, lift and move objects, requires manual dexterity and repetitive use of keyboard/computer devices/power tools/machining equipment; Wear safety equipment, such as earplugs, goggles, and steel-toed shoes.
Hours / Special Conditions
12 hour rotating shifts 4 days on and 4 days off; Rotating shifts requires working night shifts; Present to fulfill job duties & meet operational demands/support; Schedule may vary depending on plant operational needs thus flexibility is required which may include long days, evenings, weekends, holidays and overtime; Regular and predictable attendance is an essential function of this position.
Envases Commerce, LLC is an Equal Opportunity Employer.
POSITION SUMMARY:
Our Waco, TX facility manufactures aluminum beverage cans commonly used for soft drinks, beers, energy drinks, teas and non-carbonated beverages. Using state of the art can-making technology, this high speed environment provides rewarding manufacturing opportunities.
The Production Technician for the Necker/Flanger Machine is responsible for the continuous, high-speed operation, monitoring, and adjustment of the equipment that performs the final dimensional forming of the can body. This role ensures the cans meet extremely tight specifications for the neck opening and flange width, which is critical for can integrity and seaming with the lid at the beverage filler.
Essential Job Functions
MACHINE OPERATION AND PROCESS CONTROL
- Operate Necker/Flanger: Set up, operate, and continuously monitor the Necker machines, which narrow the can opening and form the flange (lip) that accepts the lid.
- Dimensional Adjustment: Make fine adjustments to tooling, guides, and machine timing to maintain critical dimensional tolerances (e.g., neck diameter, flange width, body height).
- Tooling Management: Assist with minor tooling changes, setups, and ensuring all tooling components are clean and free of defects before installation.
- Process Flow: Manage the continuous, high-speed flow of cans through the equipment, including conveyors and associated Light Testers/Inspectors, to prevent jams and damage.
- In-Process Checks: Perform frequent, detailed dimensional checks on finished cans using precision measuring instruments such as micrometers, calipers, specialized neck gauges, and height gauges.
- Defect Identification: Identify and troubleshoot common Necker/Flanger defects, such as splits, wrinkles, cracked flanges, or inconsistent neck profiles. Segregate and document non-conforming product.
- Inspection Systems: Monitor electronic inspection equipment (e.g., Light Testers, vision systems) for proper function and calibration.
- Troubleshooting: Quickly diagnose and resolve equipment jams, minor mechanical failures, and process interruptions related to the forming process to minimize downtime.
- Basic Maintenance: Perform routine cleaning and minor preventative maintenance (PM) on the Necker/Flanger machinery, including lubrication and inspection of moving parts.
- Collaboration: Work closely with Maintenance Technicians and Tooling personnel during major setups and complex mechanical troubleshooting.
- Safety Compliance: Strictly adhere to all plant safety rules and procedures, especially regarding conveyors, moving machinery, and lift equipment, utilizing Lockout/Tagout (LOTO) when necessary.
- Work Area: Maintain a clean, organized, and debris-free area around the palletizer and finished goods staging zones.
- Strictly adhere to all safety protocols, including Lockout/Tagout (LOTO), machine guarding, and chemical handling procedures.
- Accurately record production data, quality metrics, and maintenance activities on shift logs and digital systems.
- Maintain exceptional cleanliness and organization in all areas of the Back End line.
EDUCATION & EXPERIENCE:
- Preferred – A Technical degree or the equivalent experience, defined as greater than 4 years of experience in a technical manufacturing continuous improvement environment
- Required – High School Diploma or GED equivalent
- Preferred – 1-3 years of experience operating high-speed automated machinery, preferably in metal forming, packaging, or the can manufacturing industry.
- Precision Mechanical Aptitude: Strong mechanical aptitude and demonstrated ability to operate and adjust complex machinery with a focus on high precision.
- Dimensional Measurement: Proficiency in using precision measuring instruments (micrometers, calipers, specialty gauges).
- Attention to Detail: Exceptional focus on detail is mandatory for identifying subtle structural and dimensional defects.
- Problem-Solving: Ability to quickly diagnose and respond to high-speed process deviations.
- Ability to work with employees from many different cultures and backgrounds
- Must be flexible to work rotating shifts, including nights, weekends, and overtime, as required.
- Preference will be given to local candidates.
- General knowledge of basic hardware and software and uses of a variety of different computer operating systems such as Microsoft Office Work, Excel, Outlook, Google Workspace, and web-site software
The above statements are intended to describe the general nature and level of work being performed by people assigned to this job. They are not intended to be an exhaustive list of all responsibilities, duties, and skills required of personnel so classified. Management maintains the right to assign or reassign duties and responsibilities to this job at any time.
Environmental & Physical Factors
The physical demands and work environment described below represent the activities and surroundings of the position(s). Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Works primarily in a warehouse/manufacturing facility. Daily contact with other departmental personnel. Occasionally works in all weather conditions, extreme temperatures, around chemicals and chemical fumes/emissions, dusty & clean environments. Frequently works with electrical and mechanical hazards. When working with surplus and scrap materials, will frequently be required to work outside and/or in an unaired conditioned warehouse. Continuous use of vision, hearing and speech. Frequent sitting, standing, walking and occasional bending. Will lift, carry, pull / push, and reach for supplies and on occasion lifting (up to 50 lbs.) while performing various aspects of the job; Will need to climb stairs, climb ladders, lift and move objects, requires manual dexterity and repetitive use of keyboard/computer devices/power tools/machining equipment; Wear safety equipment, such as earplugs, goggles, and steel-toed shoes.
Hours / Special Conditions
12 hour rotating shifts 4 days on and 4 days off; Rotating shifts requires working night shifts; Present to fulfill job duties & meet operational demands/support; Schedule may vary depending on plant operational needs thus flexibility is required which may include long days, evenings, weekends, holidays and overtime; Regular and predictable attendance is an essential function of this position.
Envases Commerce, LLC is an Equal Opportunity Employer.
