What are the responsibilities and job description for the Process Engineer position at Direct Wire?
Process Engineer
Direct Wire & Cable is currently searching for a Process Engineer to support and improve manufacturing operations across our Denver and Lancaster facilities. This role is essential in driving process optimization, standardization, and continuous improvement in a high‑volume, fast‑paced production environment.
The Process Engineer will work closely with manufacturing, engineering, quality, and continuous improvement teams to enhance workflow efficiency, strengthen equipment capability, and improve overall product performance. This position plays a critical role in ensuring our processes are safe, consistent, well‑documented, and aligned with Direct Wire’s operational goals.
Daily responsibilities include process analysis, documentation, troubleshooting, equipment support, and leading improvement initiatives. This role also partners with leadership to drive Lean manufacturing, improve process reliability, and support new product and equipment implementations.
Responsibilities
- Maintain clear, organized documentation for all processes, procedures, and standard work
- Design, test, and upgrade workflows, equipment processes, and manufacturing systems
- Own process and SOP governance across manufacturing
- Partner with Continuous Improvement leadership to assess existing processes and identify improvement opportunities
- Ensure compliance with all safety, quality, and operational requirements
- Develop and update standard operating instructions and create visual management tools
- Lead troubleshooting and root‑cause analysis for downtime, quality concerns, and workflow issues
- Support start‑up, ramp‑up, and stabilization of new equipment and process changes
- Participate in process trials for new product development and ensure consistent application of manufacturing standards
- Contribute to company‑wide continuous improvement efforts and Lean initiatives
Requirements
- Bachelor’s degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or related field
- 3–5 years of experience in high‑volume, high‑variability manufacturing
- Six Sigma Green Belt or Black Belt preferred
- Strong mechanical aptitude; able to read and interpret blueprints and schematics
- Knowledge of manufacturing, production, and automation systems
- Proficiency with MS Office, databases, statistical analysis tools, and project management software; AutoCAD experience preferred
- Strong communication, collaboration, and problem‑solving skills
- Ability to interpret complex technical information and lead process‑focused initiatives
- Commitment to safety and continuous improvement, aligned with Direct Wire’s core values
Benefits
- Medical, dental, and vision coverage for employees and families starting on day one
- Company‑funded Health Reimbursement Account (HRA)
- Optional HSA and FSA plans
- Disability, accident, critical illness, hospitalization, and life insurance options
- Access to our Employee Assistance Program (EAP)
- 401(k) with a 5% company match after 90 days
- Pet insurance
- Generous paid time off, wellness days for onsite roles, and paid holidays
Our Core Values
- Be a Great Person: Act with integrity, respect others, and always do the right thing.
- Serve Your Customers Well: Go above and beyond for customer success and prioritize the greater good.
- Do Great Work: Drive continuous improvement, take initiative, share ideas, and maintain fanatical attention to detail.
- Be a Great Teammate: Stay positive, collaborative, enthusiastic, and committed to supporting others.