Set-Up Technician

The DeKALB Why

“Improving the organization and our community through growth and empowerment of one person at a time!”

We offer a wide range of employee benefits and competitive salaries. We don’t just say work life balance. We LIVE IT! Why work at DeKALB Molded Plastics? The DeKALB Why says it all!

About DeKALB Molded Plastics:

DeKALB is a custom structural foam molder with over 30 years of specializing in large, multi-nozzle plastic products. As one of the first ISO 9001:2008 certified structural plastics molder in the US, we offer in-house post mold painting, plastic decorating capabilities, kitting, and assembly requirements for programs ranging from single standalone products to complex, multi-component, multi-operation programs. With presses ranging in tonnage from 300 tons to 750 tons.

Job Summary:

This position is responsible for the overall set-up/changeover of the molding machines. This includes the cleaning, assembly, testing of nozzles, nozzle blocks, barrels, rods and manifold extensions

Key Responsibilities:

• Live the DeKALB Core Values
• Follow all safety policies and procedures
• Perform the essential functions of the job within acceptable OSHA and safety/ environmental regulations, quality, productivity and performance standards as outlined in plant policies, procedures and applicable work instructions
• Perform routine preventative maintenance on all machines, molds, set-up/mold related equipment and tools
• Perform the full assembly and disassembly of mold tools
• Assist with mold repair activities; pins, sleeves, scratched, and assembly after production
• Prepare and pre-stage components; molding, hot-melt system, installation
• Ensure there is an adequate supply of nozzles and related components for future set-up requirements
• Follow all standard work instructions/job packets, diagrams and proper procedures for mold changes, installation, and general set-up task
• Complete all required paperwork to ensure efficient tracking and documentation requirements are achieved; MWR’s, MDR’s, Purchase Req’s, Tool Purchasing, Set-Up and Maintenance logs
• Operate a variety of hand and power tools to effectively and properly install molds and perform required task; cleaning of plastic from used nozzles, manifold extensions, barrels and rods
• Build complete nozzle assemblies and test to ensure proper operation
• Repair and create new water hoes with fittings to various lengths
• Construct and rebuild hydraulic cylinders by using seal kits and additional hardware
• Perform all prep work for mold changeovers to ensure proper installation
• Respond promptly to trouble-shooting calls and assist in root-cause analysis and corrective actions on any failures or repairs

Qualifications: Performing this job successfully, an individual must be able to perform each of the Key Responsibilities listed above. Reasonable accommodation may be made to enable individuals with disabilities to perform these Key Responsibilities. The requirements listed below are representative of the knowledge, skill, and/or physical ability required.

Education/Experience:

• Must be able to work as a team
• Must be able to understand written/verbal instructions
• Strong attention to detail and accuracy
• High School Diploma and/or G.E.D. required
• Associates/Technical degree or RJG Certification, preferred
• Forklift license required
• Basic knowledge of electrical and hydraulic systems
• Basic knowledge of injection molding machines and core functions.
• Demonstrated the basic knowledge of injection molding process and ability to learn the inner working of the molding process
• Basic power and hand tool knowledge and experience
• Must be able to work extended hours and/or overtime as required
• Must be able to alternate shifts as required
• Must be able to participate in job development training

Physical Abilities Required:

• Ability to lift up to 75 pounds infrequently and up to 50 pounds frequently
• Prolonged periods of sitting, standing, walking, bending, and climbing
• Ability to work in tight spaces or heights as needed
• Use of hand and power tools, requiring good manual dexterity
• Ability to work in varying environmental conditions (hot, cold, humid, etc.)
• Good visual and auditory abilities to identify set-up issues
• Stamina for repetitive tasks and extended periods of work

Dekalb Molded Plastics is an Equal Opportunity Employer. We welcome diversity and are committed to creating an inclusive environment for all employees. All qualified applicants will receive consideration for employment without regard to race, color, religion, gender, gender identity or expression, sexual orientation, national origin, genetics, disability, age, or veteran status

Job Type: Full-time

Pay: From $21.38 per hour

Benefits:

• 401(k)
• 401(k) matching
• Dental insurance
• Health insurance
• Life insurance
• Paid time off
• Vision insurance

Work Location: In person

Salary : $21