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CNC Machining & Fabrication
- Operate, set up, program, and troubleshoot CNC machines (mills, lathes, routers) and secondary fabrication equipment (saws, presses, welders, grinders) to produce precision parts.
- Develop and optimize CNC programs using CAM software (e.g., Mastercam, Fusion 360, GibbsCAM) to ensure efficient toolpaths, cycle times, and part quality.
- Select and set up fixturing, tooling, probes, and alignment processes; determine cutting tools, speeds, feeds, and coatings based on material and geometry.
Process Development & Documentation
- Create and maintain machining routes, setup sheets, process parameters, inspection plans, and standard operating procedures (SOPs).
- Collaborate with design engineers and product teams to interpret blueprints, GD&T drawings, BOMs, and work instructions; identify manufacturability concerns and recommend improvements.
- Support new product introductions (NPIs) by evaluating tooling, fixtures, process capabilities, and ramp plans; assist with pilot runs and capability studies (Cp, Cpk).
Quality & Inspection
- Perform first article inspections (FAI) and in-process quality checks using metrology tools (CMM, calipers, micrometers, height gauges, surface plates, optical comparators).
- Document results, track scrap and quality metrics, and implement corrective actions to maintain product conformance.
- Troubleshoot production issues (e.g., tool wear, chatter, dimensional drift, part-to-part variation) and apply countermeasures such as tooling adjustments, parameter changes, or maintenance actions.
Maintenance & Equipment Reliability
- Maintain and troubleshoot CNC machines and fabrication equipment; coordinate preventive maintenance with the maintenance team.
- Record downtime events, analyze root causes, and implement reliability improvements.
Continuous Improvement & Safety
- Lead or participate in Lean manufacturing initiatives (5S, SMED, Kaizen) to reduce setup times, waste, and cycle times.
- Ensure compliance with safety, quality, and environmental standards; consistently follow company policies and regulatory requirements.
Training & Team Development
- Mentor and train operators and new technicians on machining processes, setups, and inspection techniques.
- Contribute to a culture of safety, quality, and continuous skills development.
- Prepare and present status reports on production performance, downtime, and improvement initiatives.
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Education
- Associate degree in Manufacturing Engineering, Tooling/Manufacturing Technology, Mechanical Engineering Technology, or related field; or equivalent combination of education and hands-on experience.
Technical Skills
- Proficiency in interpreting GD&T drawings, engineering specifications, and BOMs.
- Strong knowledge of machining fundamentals, including materials, feeds/speeds, tool selection, work holding, cutter geometry, and surface finish requirements.
- Experience with CAM software (e.g., Mastercam, Fusion 360, SolidCAM) and G-code programming concepts.
- Skilled in metrology and inspection methods (CMM, height gauges, micrometers, SPC).
- Familiarity with ERP/MES systems for routing, scheduling, and production reporting.
- Basic mechanical, electrical, and automation troubleshooting; exposure to PLC/motion control is a plus.
Key Performance Indicators (KPIs)
- On-time delivery and first-pass yield (FPY) of machined parts.
- Setup and cycle time reduction.
- Tool life optimization and minimized tooling-related downtime.
- Process capability indices (Cp, Cpk) consistently meeting targets.
- Scrap and defect reduction.
- Maintenance downtime and mean time to repair (MTTR) for CNC equipment.
- Compliance with safety standards and low incident rates.
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· Demonstrates a commitment to Plan-Do-Check-Act (PDCA) thinking, building strong processes while continuously seeking ways to improve them.
· Driven by a continuous improvement mindset, consistently challenging the status quo and striving for better results.
· Able to analyze problems from multiple perspectives, gathering input to develop creative and effective solutions.
· Maintains a customer-service mindset, ensuring production teams have the tools, resources, and support needed to work safely, efficiently, and with exceptional quality.
· Physically able to sit, stand, and walk as required to perform the essential functions of the role in both office and production environments.
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