Demo

Extrusion Process Improvement Engineer

Blue Signal Search
Fort Wayne, IN Full Time
POSTED ON 9/7/2026
AVAILABLE BEFORE 10/10/2026

Extrusion Process Improvement Engineer

Location: On-site in Toledo, OH and Fort Wayne, IN - Relocation assistance is available for qualified candidates


Our client is a growing manufacturer investing heavily in its U.S. production capabilities, advanced equipment, and technical talent. They are seeking a hands-on Extrusion Process Improvement Engineer who can become a go-to resource on the production floor, solve challenging extrusion problems, and help raise the technical capabilities of the broader operations team. This newly created position offers an opportunity to make a visible impact today while building toward greater leadership responsibility in the future.


This Role Offers:

  • Competitive compensation with annual incentive opportunity and a comprehensive benefits package.
  • Strong retirement benefits, including company matching contributions, plus company-paid life and disability coverage.
  • Day shift, Monday through Friday schedule with access to modern blown film manufacturing technology.
  • High-visibility opportunity to become a key technical resource and grow toward formal production and people leadership.


Focus:

  • Develop deep knowledge of the site's blown film extrusion equipment, processes, and operating methods.
  • Serve as a hands-on technical resource for diagnosing extrusion problems, identifying root causes, and implementing practical solutions.
  • Partner with production teams to improve process stability, equipment performance, film quality, and operating consistency.
  • Apply critical thinking to challenges involving process conditions, materials, equipment settings, and finished product performance.
  • Train and coach operators and front-line leaders on extrusion fundamentals, troubleshooting methods, and effective operating practices.
  • Strengthen the production team's ability to independently recognize, understand, and resolve process issues.
  • Support continuous improvement efforts focused on safety, reliability, quality, throughput, and manufacturing effectiveness.
  • Collaborate with operations leadership while developing the technical expertise and leadership capabilities needed for increased responsibility.


Skill Set:

  • Minimum of 3 years operating and working directly with blown film extrusion equipment.
  • Strong understanding of blown film equipment and processing, with demonstrated troubleshooting and root cause problem-solving ability.
  • Background producing complex film products, including multi-layer, coextruded, specialty, or advanced film constructions, is a plus.
  • Ability and willingness to work directly with equipment and production teams in a hands-on manufacturing environment.
  • Strong communication skills with the ability to train, coach, and develop operators and production leaders.
  • Leadership potential is essential, while previous supervisory or management experience is helpful but not required.
  • Self-directed, safety-focused professional with strong organization, time-management skills, and an eagerness to continuously learn.
  • Basic computer proficiency is expected. Technical education is preferred, but relevant hands-on extrusion expertise takes priority over formal education.


About Blue Signal:

Blue Signal is an award-winning, executive search firm specializing in various specialties. Our recruiters have a proven track record of placing top-tier talent across industry verticals, with deep expertise in numerous professional services. Learn more at bit.ly/46Gs4yS

Salary.com Estimation for Extrusion Process Improvement Engineer in Fort Wayne, IN
$79,305 to $93,894
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